AN INTELLIGENT DECISION SUPPORT SYSTEM FOR
SUPPLIER SELECTION
R. J. Kuo, L. Y. Lee
Department of Industrial Engineering and Management, National Taipei University of Technology
No. 1, Section 3, Chung-Hsiao East Road, Taipei, Taiwan
Tung-Lai Hu
Department of Business Management, National Taipei Universit of Technology
No. 1, Section 3, Chung-Hsiao East Road, Taipei, Taiwan
Keywords: Decision support system, Supplier selection, Fuzzy DEA, Fuzzy AHP.
Abstract: This study intends to develop an intelligent decision support system which integrates both fuzzy analytical
hierarchy process (AHP) method and fuzzy data development analysis (DEA) for assisting organizations to
make the supplier selection decision. A case study on an internationally well-known auto lighting OEM
company shows that the proposed method is very well suitable for practical applications.
1 INTRODUCTION
Supply chain management consists of several
connected logistics systems, which integrate the
product and service moving into a system, and
creates a continuous and seamless linking. Also, all
the actions from raw materials to end customers for
merchandises are fully coordinated. Due to such
coordination, all the members inside the supply
chain will be affected by other chain members either
directly or indirectly. Therefore, it is very important
to select suitable suppliers to overcome these
problems. Regarding the supplier selection, some
indicators, like production capacity, financial
capability, quality, etc. should be put into account.
Otherwise, supplier problem may become
organization’s crisis.
This study intends to present a novel
performance evaluation method which integrates
both fuzzy AHP method and fuzzy DEA for
organizations to make the supplier selection
decision. Though DEA has been applied in the area
of performance evaluation for many decades, it
posses its own limitations. They include a method to
determine the weight constraints and integrity of the
evaluation data. Definitely, the number of evaluation
samples should also be two times of the sum of input
and output numbers. In this study, we try to
overcome these limitations. First, using fuzzy AHP
method can find the indicators’ weights. Then
α
-
cut set and extension principle of fuzzy set theory
simplifies the fuzzy DEA as a pair of traditional
DEA model with
α
-cut level. Finally, fuzzy
ranking using maximizing and minimizing set
method is able to rank the evaluation samples.
A case study on an internationally well-known
auto lighting manufacturer showed that the proposed
method was more suitable for the practical
applications after comparing with the traditional
fuzzy DEA method. The case company is able to use
the computational results to adjust her suppliers’
inputs in order to obtain more promising
performance.
2 BACKGROUND
This section will briefly present the general
background of supplier evaluation, fuzzy AHP and
fuzzy DEA.
2.1 Supplier Evaluation
Suppliers are the vendors who provide raw materials,
components or service that an organization itself
241
J. Kuo R., Y. Lee L. and Hu T. (2008).
AN INTELLIGENT DECISION SUPPORT SYSTEM FOR SUPPLIER SELECTION.
In Proceedings of the Tenth International Conference on Enterprise Information Systems - AIDSS, pages 241-248
DOI: 10.5220/0001694202410248
Copyright
c
SciTePress
cannot offer. The selection of right suppliers is the
first step of supply chain evaluation. In the current
manufacturing environment for supply chain,
suppliers are a vital part for an organization and a
right supplier can furnish the company with quality
products of required quantity at reasonable prices
before the predetermined delivery schedule to
sharpen company competitiveness and quicken
company response to market and customer demands.
There have already been a number of methods
proposed to evaluate the suppliers. They are Monte
Carlo Simulation (Thompson, 1990), mathematical
programming (Weber and Current, 1993), AHP
(Mohanty and Deshmukh, 1993), DEA (Narasimhan
et al., 2001), integrated AHP and DEA (Liu et al.,
2005), and neural network (Kuo et al., 2008).
The attributes of indicators have great impact on
the evaluation results. Among the 23 indicators
proposed by Dickson (1966), quality, delivery
deadline and previous performance are given
primary importance in the 1960’s manufacturing.
After that, a number of researches proposed different
indicators for assessing suppliers. They can be found
in (Lehmann and O’Shaughnessy, 1982, Wilson,
1994, Weber et al., 1991, Smytka and Clemens,
1993, Swift, 1995, Choi and Hartley, 1996, Goffin et
al., 1997, Narasimhan et al., 2001, Quayle, 2002,
Schmitz and Platts, 2004, and Wang et al., 2004).
After summarizing the evaluation indicators
proposed in the earlier literatures, it is revealed that
the supplier company itself should also be taken into
consideration in addition to the product and delivery
quality. These include the supplier’s organizational
structure, management and financial status.
2.2 Data Envelopment Analysis
DEA, which was developed by Charnes, Cooper and
Rhodes (Banker et al., 1984), is a mathematical
programming technique for measuring the relative
performance of decision making units (DMUs) on
the basis of the observed operation practice in a
sample of comparable DMUs. It has typically been
applied to analyze the relative production efficiency
of DMUs in a setting of multiple incommensurate
input and output variables.
The standard DEA model is selected as the
reference unit. For each DMUs, the composite unit
that consumes the lowest possible fraction of that
DMU’s current input levels to produce at least that
DMU’s current output levels. More formally, the
reference units are identified simultaneously by
solving the linear programming problem. By
comparing n units with m inputs denoted by
m)1,...,(ix
i
=
and outputs denoted
by
s)1,...,(ry
r
=
, the efficiency measure for DMU
k follows the linear programming problem as
m1,...,i s;1,...,r ;u,v
n 1,...,j 1,
xv
yu
s.t.
xv
yu
hmax
ir
m
1i
iji
s
1r
rjr
m
1i
iki
s
1r
rkr
k
==
=
=
=
=
=
=
ε
(1)
k
h = the relative efficiency of the kth DMU
=
r
y The rth output value of the kth DMU
=
r
u The virtual multiplier of the rth output value
=
i
x The ith input value of the kth DMU
=
i
v The virtual multiplier of the ith input value
2.3 Fuzzy DEA
Sengupta (1992) first incorporated the fuzzy theory
into DEA in 1992 and studied the performance
evaluation by using randomly found observation
values. Such a random DEA theory was further
examined by Cooper et al. (1996 and 1998) who
focused more on theoretical exploration. In 2000,
Kao and Liu proposed a supplier selection method
with indefinite data. By using the
α
-cut and the
extension principle of the fuzzy theory, they
simplified the Fuzzy DEA method into a pair of
traditional DEA analysis modes with
α
horizontal
parameters. The efficiency value acquired in this
study was fuzzy rather than definite as found
traditionally. Thus, it was hard to rank the
alternatives based on the efficiency values solely.
Kao and Liu proposed to use two fuzzy values
sequencing methods, i.e., “area estimation” and “the
maximum and minimum sets,” to rank the efficiency
values obtained by using different
α
-cut methods.
They revealed that “area estimation” is more
effective and easier in ranking the fuzzy values when
the exact form of the membership function remains
unknown. When the
α
-cut approaches infinity, the
method is theoretically faultless. While in the
practical application, it is critical to select a right
α
-
cut. Smaller
α
-cut values increase the effectiveness
of the method and adequately large
α
-cut
guarantees the correctness of the ranking. Therefore
an appropriate
α
-cut value is vital for the right
sequencing of the results.
ICEIS 2008 - International Conference on Enterprise Information Systems
242
3 METHODOLOGY
The proposed performance evaluation method
consisted of three components: determination of
indicators, fuzzy AHP and fuzzy DEA. Each part is
discussed in the following subsections. Improvement
analysis is made on some suppliers and comparison
is made against the results of the fuzzy DEA.
3.1 Determination of Supplier
Evaluation Indicators
For the purpose of obtaining more practical and
objective results, besides including the indicators in
the literatures, the case company’s opinions have to
be considered for determining the evaluation
indicators.
3.2 Determination of Indicator Weights
After determining the evaluation factors, fuzzy AHP
has been used for determining the indicator weights.
The decision makers fill in an interval number in
terms of the significance level and compare the
indicators in pairs. A fuzzy number has been added
and subtracted to ensure the goal of the results. The
decision makers can rank the significance levels as
1~2, 2~4, 4~6, 6~8, and 8~9, the fuzzy positive
reciprocal matrix. Based on the fuzzy positive
reciprocal matrix, Lambda-Max method proposed by
Csutora and Buckley (2001) is used to calculate the
fuzzy weight in the fuzzy AHP. To ensure that the
weights obtained are fuzzy, we use the adjustment
coefficient to get the upper and the lower limit
values of the weight for each dimension.
A consistency test shall be carried out to find
the Consistence Index (C.I.) to ensure the conformity
of the calculation results. In the positive reciprocal
matrix, slight changes of
ij
a
result in minor
fluctuation of
max
λ
. So the disparity between
max
λ
and n is an indicator of the conformity. The
Consistency Ratio (C.R.) is defined as Equations (2)
and (3).
..
..
..
I
R
IC
RC =
(2)
1-n
n-
C.I.
max
=
(3)
The Random Indices (R.I) are random indicators.
When C.R.= 0, the prior and the later judgments are
consistent; the larger the C.R is, the larger the
disparity that exists. According to Saaty (1977), the
error when
0.1C.R.
is acceptable.
3.3 Evaluation of Suppliers with DEA
The weights acquired in the first stage by using
fuzzy AHP are used here. The standardized data are
input for the calculation of fuzzy performance
indicators and supplier selection.
3.3.1 Determination of Suppliers under
Evaluation
The evaluation data on the previous suppliers of the
company can be used to select suppliers of new
components or in annual appraisal of all the
suppliers.
3.3.2 Definition of Input and Output
Indicators
The input items should cover the supplier’s
executive force, capability, quality system, flexibility
and relationship with other suppliers, based on which
the indicators are further expanded. The supplier
productivity and operation efficiency are the major
aspects of the output. In Fuzzy DEA, based on the
objective function of DEA, max
=
=
=
m
1i
ii
s
1r
rr
k
xv
yu
h
, the larger the output using the
less input, the better the performance is. It is
necessary to transform the output indicators into
fractional numbers as large as possible and the input
indicators as small as possible.
3.3.3 Homogenized Data
Liu et al. (2005) addressed that the original DEA
mode sets no limit to the weight range, so the
original unit of the variables can be used, though the
data shall be homogenized into values within the
same value range so that the weight range of
evaluation indicators is meaningful. Each indicator
of different suppliers is differentiated as 1 at the
highest and other indicators vary at equal proportion.
3.3.4 Fuzzy DEA
Although DEA is an effective method for efficiency
evaluation, it fails to work out fuzzy values of
incomplete data or data of large disparity. Kao and
Liu (2000) developed a mode for such data by using
the
α
-cut and the extension principle of the fuzzy
AN INTELLIGENT DECISION SUPPORT SYSTEM FOR SUPPLIER SELECTION
243
theory to simplify the Fuzzy DEA mode into a
traditional DEA mode with
α
horizontal
parameters. At a given
α
, the upper and the lower
limit value of efficiency can be found and the
membership functions of the efficiency values can
be constructed by using the efficiency values at
different
α
levels. This method is similar to the
traditional DEA analysis mode in the calculation of
efficiency improvement, technological efficiency
and scale efficiency.
By assuming that
ij
X
~
and
rj
Y
~
are fuzzy data,
they can be expressed as the membership functions
ij
X
~
μ
and
rj
Y
~
μ
by using the fuzzy set theory. As for
non-fuzzy, or crisp, data, the membership function is
a degenerate one and the domain is limited to one
value. Based on CCR model, it can be expressed as:
m,1,i s,1,r v,u
n ,1,j , 0X
~
v-Y
~
u
s.t.
X
~
v
Y
~
u
MaxE
~
ir
m
1i
ijirj
s
1r
r
m
1i
iki
s
1r
rkr
k
LL
L
==
=
=
==
=
=
ε
(4)
3.3.5 Combining Fuzzy AHP with Fuzzy
DEA
Thereafter, we can put the range of indicators
obtained in Section 3.2 into fuzzy DEA model.
4 MODEL EVALUATION
RESULTS
This section will apply the proposed method,
integration of fuzzy AHP and fuzzy DEA methods,
for studying the company according to the
procedures presented in Section three. The company
in this study is an internationally well-known auto
lighting system OEM Company. Since the company
under investigation has many outsourcing
components, according to the purchasing manager’s
suggestion, this study selects speculum as the
studying object since it plays a very important role in
the auto lighting system design. Thus, the speculum
vendors constitute the evaluation population.
4.1 Indicator Determination
After referring to company’s current indicators,
literatures and company’s managers, this study
decided to formulate five main dimensions (the first
level of AHP) including supplier’s operation
capability, supplier’s capability, quality system,
flexibility, and supplier relationship. From these five
dimensions, we can extend a total of eleven
evaluation indicators (second level of AHP) as
illustrated in Table 1. The AHP structure is for input
items, while the output items are also shown in the
lower part of Table 1. It indicates that the company
emphasizes more on the production and operational
efficiencies, respectively. Production efficiency can
be divided into production line efficiency and
production employee’s efficiency, while supplier
asset operational efficiency and business volume are
the two major extensions for operational efficiency.
Basically, it is supposed that inputs and outputs are
closely related. The scoring of indicators is provided
by the company and the statistical data is collected
from 2003 to 2005.
4.2 Fuzzy Weight Determination of
Evaluation Indicators
There are a total of twelve respondents. Since each
person has different perception on the level of
importance, the questionnaire let the respondents
directly determine their own range values for each
importance level. Then the comparison matrix can be
formulated for calculation and to make a consistent
test. After summarization, the final results of fuzzy
weights are depicted in Table 1.
4.3 Data Normalization
Since there is no constraint for the weights’ ranges
of input and output variables, the original DEA
model can keep the original units for the variables.
However, due to the range of weight, it is necessary
to normalize the data and make them in the same
value range. This can be helpful to provide the
evaluation indicator weight range. Data
normalization is conducted so as to let indicators
have the largest value as one. For the selected
product item, the case company only has ten
suppliers totally.
4.4 Performance Evaluation Analysis
This study integrates both fuzzy AHP and fuzzy
DEA methods to evaluate speculum suppliers’
ICEIS 2008 - International Conference on Enterprise Information Systems
244
performance. In the above, we can apply fuzzy AHP
to get the range of weights for output indicators.
After putting them into fuzzy DEA model, we can
analyze the performance evaluation. From the
calculation of LINGO based on the concept of
α
-
cut, Table 2 lists the fuzzy performance value of
each supplier under the
α
-cut levels as 0, 0.1, 0.2,
0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, and 1.0.
Table 2 reveals that only supplier D has the
highest performance value. The other nine suppliers’
performance values are all smaller than 1. Therefore,
DEA’s dual model can help us solve the problem of
how to adjust the input and output indicators in order
to improve the performance. First, rank every
supplier’s fuzzy performances using maximizing and
minimizing set method. Then, get the total utility
value
)(iU
T
for every fuzzy efficiency value
k
E
~
,
as illustrated in Figure 1. It indicates that
JAEIGFHBCD
E
~
E
~
E
~
E
~
E
~
E
~
E
~
E
~
E
~
E
~
>>>>>>>>>
and supplier D is the best supplier.
4.5 Improving Efficiency Analysis
Above section has shown that supplier D is the best
supplier after sorting all the suppliers’ fuzzy
performance. Here, we take
α
=0 level, for instance,
in order to provide the possible range for improving
the target value. This is for those suppliers with low
performance. Basically, the difference of
performance scores is the largest as
α
is equal to 0
from examining each supplier’s fuzzy performance
under eleven
α
levels. In other words, when
analyzing and improving unknown or missing data,
it is feasible to consider improving and analyzing
both the relatively high-test and lowest efficiency
values. Through this procedure, we can know the
required improvement range for the supplier with
missing or unknown data. The adjusting equations
for inputs are illustrated in Equations (5) and (6).
LL
)(s-)(x*)(x
*-
i
L
ik
*
ik
θ
=
(5)
LU
)(s-)(x*)(x
*-
i
U
ik
*
ik
θ
=
(6)
Since the computation of fuzzy DEA with
indicators’ weights uses the normalized data for
analysis and the analysis improvement applies the
original scores for computation, it is necessary to
multiply
*-
i
s and
*
r
s
+
with the largest value of all
the indicators during normalization while adjusting
input and output items. Table 3 presents the
improved goals under the levels of
α
=0.
4.6 Comparison with the Original
Fuzzy DEA
In order to prove the proposed method’s feasibility,
original DEA is adopted for the purpose of
comparison. Its model is identical to the current
study. The two major differences are that there is no
weight constraint for each indicator and it is not
necessary to normalize the data. The total utility
values of fuzzy performance using the original fuzzy
DEA are all 1s. It reveals that in the original fuzzy
DEA is not able to discriminate these suppliers,
since the number of DMUs is not more than two
times of the indicator number. After integrating
fuzzy AHP into the fuzzy DEA model, the proposed
model is able to discriminate the efficiency values.
In the original fuzzy DEA model, since the number
of suppliers is too few, there is no meaning for the
evaluation results. Thus, there should be at least
thirty suppliers if the original fuzzy DEA is applied.
Since the case company only has ten suppliers, this
is the reason for all the efficiency values being 1s.
From the practical view point, no matter in the
traditional or high-tech industries, it is very common
that there won’t be too many suppliers for a certain
component. Some company may only have two to
three suppliers for one component. The reason is that
the company prefers spending more time to maintain
each other’s relationship on a few suppliers instead
of having a lot of suppliers. Thus, the current
proposed method is more suitable for industrial
practical situations. Our results are also very
consistent to company’s own evaluation results after
discussing with the senior managers.
5 CONCLUSIONS
In this study, fuzzy DEA is employed for supplier
selection and evaluation and AHP with fuzzy values
are introduced to define the weight range of
indicators weight. In this way, significant indicators
are used in the supplier performance evaluation. The
two stages of fuzzy AHP and fuzzy DEA single out
the supplier to the best benefit of the company
effectively. This method is applicable to all
industries and is quite easy and simple if the
evaluation indicators and weights are available. The
calculation process is not so complicated. After one
supplier is chosen, the other suppliers with poor
performance can find improvement schemes.
Comparison is made against the fuzzy DEA without
including the evaluation indicators to expose the
AN INTELLIGENT DECISION SUPPORT SYSTEM FOR SUPPLIER SELECTION
245
impact of the evaluation indicators identified on the
supplier selection.
A case study on an internationally well-known
auto lighting system OEM Company showed that the
proposed method really has the above advantages.
Through the results provided by the proposed
method, the present company can make some
adjustments for her suppliers in order to obtain more
attractive outcomes.
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ICEIS 2008 - International Conference on Enterprise Information Systems
246
Table 1: The average weighted range for each evaluation indicator.
Input Indicators Range of Weights
Delivery schedule (
1
V )
0.381V0.264
1
Implementation capability
Cost analysis (
2
V )
0.192V0.136
2
R&D capability (
3
V )
0.124V0.073
3
Manufacturing
capability
Manufacturing process capability (
4
V )
0.245V0.186
4
Quality management system (
5
V )
0.173V0.104
5
Manufacturing process inspection system (
6
V )
0.098V0.045
6
Quality system
Outbound quality (
7
V )
0.380V0.253
7
Emergency order processing capability (
8
V )
0.220V0.143
8
Flexibility
Response speed of exceptional process (
9
V )
0.364V0.2129
9
Supplier’s financial capability (
10
V )
0.129V0.076
10
Supplier relationship
Supplier’s coordination (
11
V
)
0.2540.150
11
V
Output indicators
Production line efficiency (
1
U )
0.602U0.436
1
Production efficiency
Employee’s production efficiency (
2
U )
0.227U0.168
2
Business volumn ratio (
3
U )
0.202U0.134
3
Operation efficiency
Supplier’s asset operational efficiency (
4
U )
0.046U0.030
4
Table 2: The fuzzy performance indicator value of each supplier under 11 different
α
-cut levels.
α
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
L 0.7510 0.7530 0.7549 0.7569 0.7588 0.7608 0.7628 0.7648 0.7668 0.7689
0.77
09
A
U 0.7981 0.7939 0.7898 0.7872 0.7848 0.7825 0.7801 0.7778 0.7755 0.7732
0.77
09
L 0.9679 0.9686 0.9693 0.9701 0.9768 0.9716 0.9722 0.9730 0.9737 0.9745
0.97
52
B
U 0.9802 0.9797 0.9792 0.9787 0.9782 0.9777 0.9772 0.9767 0.9762 0.9758
0.97
52
L 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975
0.99
75
C
U 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975 0.9975
0.99
75
L 1 1 1 1 1 1 1 1 1 1 1
D
U 1 1 1 1 1 1 1 1 1 1 1
L 0.0001 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110
0.81
10
E
U 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110 0.8110
0.81
10
L 0.8110 0.9155 0.9212 0.9245 0.9274 0.9306 0.9338 0.9368 0.9400 0.9432
0.94
64
F
U 0.9155 0.9797 0.9759 0.9721 0.9683 0.9646 0.9609 0.9572 0.9536 0.9500
0.94
64
L 0.9836 0.8529 0.8584 0.8641 0.8698 0.8757 0.8816 0.8876 0.8936 0.8998
0.90
59
G
U 0.8743 0.9729 0.9673 0.9549 0.9458 0.9383 0.9315 0.9250 0.9156 0.9122
0.90
59
AN INTELLIGENT DECISION SUPPORT SYSTEM FOR SUPPLIER SELECTION
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Table 2: The fuzzy performance indicator value of each supplier under 11 different
α
-cut levels. (cont.)
L 0.9823 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694
0.96
94
H
U 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694 0.9694
0.96
94
L 0.9694 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245
0.72
45
I
U 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245 0.7245
0.72
45
L 0.7245 0.6416 0.6463 0.6510 0.6559 0.6608 0.6658 0.6708 0.6760 0.6811
0.68
65
J
U 0.6369 0.7490 0.7410 0.7332 0.7255 0.7180 0.7106 0.7038 0.6949 0.6922
0.68
65
Table 3: The goal range after improvement of input indicators for supplier A under
α
=0 level.
Supplier Number
1
V
2
V
3
V
4
V
5
V
6
V
Original total score 10 1 1 50 20 20
Original score 4 0.95 0.89 36 14 14
*
θ
(L) 0.751 0.751 0.751 0.751 0.751 0.751
*
θ
(U) 0.798 0.798 0.798 0.798 0.798 0.798
*
i
s
(L) 0*7 0*1 0*0.3 0*15.5 0*6 0*7
*
i
s
(U) 0*7 0*1 0*0.3 0*15.5 0*6 0*7
Goal after improvement (L) 4.51 0.71 0.08 10.51 4.51 4.51
Goal after improvement(U) 4.79 0.76 0.09 11.17 4.79 4.79
Goal after actual improvement (
*
L
) 5.21 0.76 0.91 38.83 15.21 15.21
Goal after actual improvement (
*
U
) 5.49 0.71 0.92 39.49 15.49 15.49
Supplier Number
7
V
8
V
9
V
10
V
11
V
Original total score 1 1 10 5 20
Original score 0.72 0.75 5 3 [10.5,15.5]
*
θ
(L) 0.751 0.751 0.751 0.751 0.751
*
θ
(U) 0.798 0.798 0.798 0.798 0.798
*
i
s
(L) 0*0.4 0*0.4 0*7 0*4 0*9.5
*
i
s
(U) 0*0.4 0*0.4 0*7 0*4 0*9.5
Goal of improvement (L) 0.21 0.19 3.76 1.50 3.38
Goal of improvement (U) 0.22 0.20 3.99 1.60 7.58
Goal of actual improvement (
*
L
) 0.78 0.80 6.01 3.40 12.42
Goal of actual improvement (
*
U
) 0.79 0.81 6.25 3.50 16.62
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