Reference Ontologies for Global Production Networks
Esmond Neil Urwin
1
, Claire Palmer
1
, Anne-Françoise Cutting-Decelle
2,6
, Francisco Sánchez Cid
3
,
José Miguel Pinazo-Sánchez
4
, Sonja Pajkovska-Goceva
5
and Robert Ian Marr Young
1
1
Loughborough University, Wolfson School of Mechanical and Manufacturing Engineering,
Loughborough, Leicestershire, U.K.
2
Ecole Centrale de Lille, Cite Scientifique, CS 20048, 59651 Villeneuve D'Ascq Cedex, France
3
Instituto Tecnológico de Informática, Camino de Vera s/n, Edif. 8G, Acceso B, CP 46022, Valencia, Spain
4
Ainia Centro Tecnológico, Parque Tecnológico de Valencia, Avinguda de Benjamin Franklin,
5-11, 46980 Paterna, Valencia, Spain
5
Fraunhofer Institute for Production Systems and Design Technology IPK, Pascalstraße 8-9, 10587 Berlin, Germany
6
University of Geneva, CUI, ICLE, CH 1227, Carouge, Switzerland
Keywords: Ontology, Standards, Interoperability, Global Production Network.
Abstract: The development and utilisation of flexible, reconfigurable Global Production Network organisations
presents issues for the sharing and reuse of information and knowledge between systems and domains. The
research approach put forward in this paper posits that manufacturing reference ontologies can provide the
necessary underlying flexibility in a semantic-base to support interoperability. Moreover for that to be of
real value to industry it needs to be commonly applicable across the breadth of manufacturing business and
therefore be offered as a standard.
1 INTRODUCTION
As globalisation continues at a fast pace, Global
Production Networks (GPN) are becoming ever
more important to industry and commerce. By
employing a GPN an organisation can become more
adaptive to change, adopt technology at a faster
pace, lower its costs (Coe et al., 2008) and
ultimately be more successful at fulfilling its
customer and end user needs. Indeed it can be
mooted that by utilising specific suppliers in target
markets products can become more attractive to
customers, this has often been the case for the
aerospace industry. However, a GPN can expose
organisations to a diverse range of risks. Utilising a
network spread over a geographically wide area can
induce perturbations, bringing about delays in
communication and the sharing of information.
Moreover the mere comprehension and utilisation of
information between numerous and varied suppliers
and systems within a network can sometimes be
insurmountable without considering the different
domains that each potential supplier works within.
What this means is that the structure and definition
of information is of paramount importance if
interoperability is to be achieved. The concept of
flexible and reconfigurable GPN highlights the need
for improved interoperability standards and the
development and application of reference ontologies
to help overcome boundaries between different
domains, cultures and languages.
Research presented within the literature has
focused upon interoperability for enterprises and
manufacturing, but less so upon interoperability for
GPN (Panetto and Molina, 2008; Panetto, Goncalves
and Molina, 2012; Young et al., 2007; Borgo and
Leitão, 2007). A number of manufacturing models
have been developed for the purposes of semantic
interoperability and the consolidation of production
centric standards (Chungoora and Young, 2011;
Chungoora et al., 2012; Chungoora et al. 2013a)
which aim to develop a basis for knowledge sharing
between different domains.
Young et al. (2009) set out a manufacturing
reference ontology developed from the Interoperable
Manufacturing Knowledge Systems (IMKS) project.
Aligned with this is the Manufacturing Core
Ontology (MCO) presented by Chungoora et al.
133
Neil Urwin E., Palmer C., Cutting-Decelle A., Sánchez Cid F., Miguel Pinazo-Sánchez J., Pajkovska-Goceva S. and Young R..
Reference Ontologies for Global Production Networks.
DOI: 10.5220/0005026001330139
In Proceedings of the International Conference on Knowledge Management and Information Sharing (KMIS-2014), pages 133-139
ISBN: 978-989-758-050-5
Copyright
c
2014 SCITEPRESS (Science and Technology Publications, Lda.)
(2013b). These approaches focus on ameliorating the
interchange of information and knowledge between
multiple contexts and describe the organisation of
relationships between concepts for manufacturing,
assembly and design activities within an
organisation.
This paper sets out an approach being developed
by the EU FP7 FLEXINET project for the
development of reference ontologies from which to
base the flexible re-configuration of globalised
production networks. This takes into account the
potential types of interactions that are necessary
between multiple systems across multiple
enterprises. The main aims of the FLEXINET
ontological research are the following, (i) document
key semantic concepts, knowledge constraints and
inter-relationships in the context of globalised
production networks, (ii) structure and formally
model concepts, relationships, constraints and
related facts to provide an underpinning
environment against which specific network
configuration designs can be evaluated and (iii)
develop methods for ontology querying from which
to evaluate the compliance of potential production
network configurations from both OEM and SME
perspectives.
2 GLOBAL PRODUCTION
NETWORKS: THE NEED FOR
REFERENCE ONTOLOGIES
In competitive and time sensitive market places,
organisations are tasked with providing product-
service solutions that can achieve and maintain
competitive advantage. They must be able to react to
change and to understand the balance of possible
options when making decisions on complex multi-
faceted problems. A major part of the development
and delivery of such commodities is the application
and use of Information Communication
Technologies (ICT) to enable the sharing, use and
reuse of information and knowledge between
different and often disparate groups of people and
systems in different domains. Currently problems
are still encountered when trying to share
information between systems and people as
organisations’ ITC systems and software tools have
different ways in which information and knowledge
is represented, formatted, stored, sorted and accessed
relative to their business domain, requirements and
needs. Thus the aim of achieving interoperability
between such systems and tools for the supposed
seamless interchange and exchange of information
both within and between organisations is ostensibly
an arduous and problematic challenge to address. To
tackle and achieve this, improved semantic
communication is needed by way of developing and
applying reference ontologies to the problems at
hand and use standards to support these to enable a
common and shared basis with which to allow
systems to interoperate more effectively.
Fettke and Loos (2003) define a reference model
as 'a model representing a class of domains' and
describe it as a 'blueprint for information system
development'. They are used to designate
'standardized technical architectures' (ISO, 1994),
applying reference models can accelerate the
development of ICT systems and structures,
decrease costs, risks, modelling time and increase
modelling quality (Fettke and Loos, 2006).
Standards present a common format or vocabulary
with which to exchange data between systems. At
present there are a number of international standards
being developed by ISO/TC184/SC4 and
ISO/TC184/SC5 which focus upon interoperability,
for example ISO 15531-44:2010 and ISO 11354-
1:2011. These concentrate upon enterprise and
manufacturing interoperability, per se there is a need
for standards that address the sharing of information
between systems and domain boundaries, to which
ISO SC4 cites the need for formal ontologies. The
research approach put forward in this paper posits
that manufacturing reference ontologies can provide
the necessary underlying flexibility in a semantic-
base to support interoperability. Moreover for that to
be of real value to industry it needs to be commonly
applicable across the breadth of manufacturing
business and therefore be offered as a standard.
3 THE FLEXINET APPROACH
FLEXINET aims to support decision-making in the
early design of global production network
configurations based on the implementation of new
complex technologies. FLEXINET will apply
advanced solution techniques to the provision of a
set of Intelligent Production Network Configuration
Services that can support the design of high quality
manufacturing networks, understanding the costs
and risks involved in network re-configuration, and
then mitigating the impact of system
incompatibilities as networks change over time.
These are fundamental requirements for high quality
decision-making in the early design of intelligent
manufacturing system networks. These innovative
concepts will enable a fast and efficient response to
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market variations and be easily adaptable across
industrial sectors. The FLEXINET concept is
illustrated in Figure 1 below.
Figure 1: The FLEXINET Concept: Intelligent Production
Network Configuration Services.
FLEXINET takes the view that new
manufacturing business modelling methods are
needed that can model business cases and identify
the critical network relations that underlie the
business operation. Such methods and models are
essential to the ability to define both the production
network knowledge that must be captured and the
queries that must be made if new business
configuration possibilities are to be evaluated.
Product servitisation adds to the complexity of this
problem as the relationships between product
lifecycles and service lifecycles also need to be
understood and their impact on production system
networks specified within the resulting business
models.
4 DEVELOPMENT OF
REFERENCE ONTOLOGIES
FOR GLOBAL PRODUCTION
NETWORKS
The first step taken has been to underpin the
development of the FLEXINET reference ontologies
with a clear and systematic methodological
approach. A mixed methods (Creswell, 2008)
approach is being used by combining a multiple case
study approach (Yin, 2009) together with the
application of the knowledge engineering
methodology of Noy and McGuiness (2001). The
multiple case study approach consists of three
industrial case studies covering three different
industrial domains. Information and knowledge has
been elicited from these cases and is being analysed
to focus upon the key global production network
concepts that are of interest to the industrial project
partners. As part of this approach, work from the
IMKS research project, MSEE research project and
existing international standards are being assessed
and explored for applicability within the GPN
domain to utilise them where possible. The reference
ontologies that have been produced as part of the
IMKS project have been semantically expressed in
common logic (a first order logic language
expression) and formally tested in knowledge
sharing and interoperability experiments, hence
these have been corroborated and validated.
Additionally Hastilow (2013) has produced some
interesting ontological research looking at
Manufacturing Intelligence, to which an initial
appraisal of this shows that there could be a high
level of applicability to the GPN domain.
One of the main facets of the FLEXINET project
will be to develop a set of reference ontologies from
which to base the flexible re-configuration of
globalised production networks taking into account
the potential types of interactions that are necessary
between multiple systems across multiple
enterprises. This will result in a clear understanding
of the types of concepts involved in the
reconfiguration of product-service globalised
production networks and the constraints that must,
or may, be considered when reconfiguring a
network. The resulting knowledge formalisation,
extended with a fact base, developed in Common
Logic, will support network design by providing
answers to “what if” queries that can be used to
compare alternative potential network
configurations. These comparisons will identify the
extent to which interacting systems in the network
comply with the conceptual interaction requirements
inferred from the developed ontologies. Figure 2
shows the initial FLEXINET Ontological approach,
the premise being that enterprise ontologies must be
built from a common base for ease of construction,
effective interoperability and flexible re-use. This is
illustrated by the upper three reference ontology
levels those of (i) the Systems Foundation Ontology,
(ii) the Manufacturing Systems Core Concept
Ontology and (iii) the Product-Service Production
Ontology. The next two ontology levels represent
(iv) the Sector Specific Concepts and (v) the
Enterprise Specific Concepts. For each of these
ontology levels there will be a set of mapping rules,
integrity constraints, relationships and functions,
together with a taxonomy of classes.
ReferenceOntologiesforGlobalProductionNetworks
135
Figure 2: The FLEXINET approach to ontology
development.
Subsequent research work has further developed
and refined the reference ontology approach which
is exemplified in Figure 3. Six levels have now been
defined. Levels one to five represent the FLEXINET
reference ontology. The core foundation ontology or
level zero represents foundation concepts that are
relevant to all domains. The concepts within this
level have been derived from the Highfleet Upper
Level Ontology (ULO) (Highfleet).
Figure 3: The FLEXINET reference ontology levels.
One aim of the FLEXINET project is to develop
a reference ontology by applying a heavyweight
ontological approach, this being the Knowledge
Frame Language (KFL) which is based upon
common logic (ISO/IEC 24707:2007). The approach
is being realised by utilising the Highfleet Integrated
Ontology Development Environment (IODE) which
is enabling the ontologies to be queried and applied
to the end user needs to develop solutions. This
approach will ameliorate levels of semantic
representation and definition, with a view to
enabling a common base for seamless
interoperability.
The FLEXINET levels each inherit concepts
from the respective level above but, also provide
concepts to the level below; each of the levels
becomes more specialised or domain specific. The
FLEXINET scope is highlighted in
Figure 3
by
lighter coloured domain boxes in the five levels. The
dotted lines in levels two and four illustrate that the
project’s scope extends into natural systems at level
two and design and operate at level four. These
domains are therefore being considered and studied
but not in totality.
Level one concerns systems and possess a set of
concepts that enable any system to be represented.
Level two is focused upon designed systems and
natural systems. Banathy’s (1992) classification has
been applied to aid the specialisation of the level one
‘systems’, to which designed systems represent
anything man-made, for example manufactured
goods, information or knowledge. Alternatively
natural systems represent anything natural, such as
living organisms, planets and the universe. Level
three provides a further specialised view, the main
focus being upon manufacturing business systems.
These in turn are specialised in level four by way of
Product-Service Lifecycle Systems (PSLS).
FLEXINET is focused upon global production
networks which are viewed as a specialisation of a
PSLS, the scope of these being focused upon
‘produce’ but also considers aspects of ‘design’ and
‘operate’, these are related the view of a product
lifecycle. Level five represents the end user specific
domains and related case studies.
Figure 4: The FLEXINET Level 1 ‘systems’ reference
ontology.
The level one ‘systems’ ontology is illustrated in
Figure 4, using the Unified Modeling Language
(OMG) to model the concepts and relations needed
to specify a system.
Within this level are two parent concepts, those
being ‘basic’ and ‘role’, together with a level zero
inherited concept that of ‘timespan’. Basic as a
concept (Mizoguchi et al., 2012) is independent of
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system and context, to which an instance of it retains
its identity, some examples of basic are material,
energy and information, it is anticipated there will be
other categories, a potential one being feature. The
ontology will be extended to include these further
categories when necessary. As per Figure 4 the
UML states that a basic can be comprised of basics,
an example of this being the basic ‘bread’ being
composed of the materials ‘wheat’, ‘yeast’, ‘water’
and ‘salt’. A TimeSpan includes the first and last
instants of a date and all the instances in between
(Highfleet).
A role is transitory and depends upon a context.
An example of the key ‘roles’ applied to a ‘designed
system’ is an IT System in which input roles are
played by the basics ‘information’ (for example in
the form of keyboard signals and numbers), output
roles are played by ‘information’ (e.g. in the form of
monitor signals and numbers), the resource role is
played by a basic ‘person’ (a Natural System) who
acts as the operator and control Roles are played by
the material ‘control unit’ and the information
‘analysis algorithm’.
A natural systems example is a tree. Input roles
are played by the basics materials ‘carbon dioxide’
and ‘water’ and energy (solar) which also play
resource roles for this system. Output roles are
played by the materials ‘glucose’, ‘oxygen’ (both
produced by photosynthesis) and ‘water’ (produced
by transpiration). Control roles are played by the
information ‘concentration of carbon dioxide’”,
‘light intensity’, ‘temperature’ (controlling
photosynthesis), ‘humidity’ and ‘wind strength
(controlling transpiration).
The modelling of role as a specific concept is
necessary to be able evaluate whether a system is
capable of meeting specified requirements. The
division of basic and role concepts enables the
number of role instances counted to differ from the
number of basic instances playing the roles
(Wieringa et al., 1995). For example, one person
(instance of a Basic) can play two production
manager roles, over two different time periods in
two specific job roles. A basic can play more than
one role at the same time (e.g. a person could be a
production manager (context “manufacturing
business”) and a football player (context “sport”).
As per the cardinality set out in Figure 4 for a
basic ‘affectsState’ of a role, a basic does not have to
play a role as they occur independently. Conversely
a role does not have to be played by a basic, thus
unfilled roles can exist, for example a person can
leave the role of production manager, but the
position of production manager can still exist and
therefore be vacant.
The concept of system is a subtype of basic
which provides the context of roles that are
contained within it according to the ‘composition’
relation in the Figure 4.
Timespan represents the amount of time for a
basic playing a specific role, this is modelled by the
ternary relationship ‘playsRole’ For example in the
context of a manufacturing organisation system, the
basic ‘spreadsheet’ can play the role of Information
during the TimeSpan of the system.
Input, output, resource and control are the four
essential roles that represent a system. These follow
the basic concepts of systems engineering and utilise
views of information and material flows through
systems in line with IDEF0 (PUB, 1993; POP*,
2006).
5 CONCLUSIONS AND FURTHER
WORK
Knowledge elicitation and engineering are complex
and time consuming tasks that utilise a large amount
of resources to fulfil stated objectives successfully.
The FLEXINET ontological research objectives are
clear and succinct, that is to 'define reference
ontologies from which to base the flexible re-
configuration of globalised production networks'.
The domains of enterprise and manufacturing
interoperability have garnered research attention
over the past few years, but the subject of global
production networks as of yet has very few
examples of interoperability and reference ontology
research work. Thus it is important to draw upon
related reference ontologies and international
standards to explore their applicability and develop
consistent and representative reference ontologies
for the design of globalised production networks for
dynamically changing product-service systems.
This work highlights the need for well-defined
higher level core or foundation ontologies that can
act as a base for the generation and building of
reference ontologies, not only for global production
networks but other domains that are related and have
potential for interoperation.
The work has defined a key element of the
approach, which is the level 1 “systems” ontology.
This is now in the process of being formalised and
the programme of work is continuing to develop the
subsequent levels of the reference ontology and then
to test its applicability against our three
manufacturing end users requirements.
ReferenceOntologiesforGlobalProductionNetworks
137
ACKNOWLEDGEMENTS
The research leading to these results has received
funding from the European Community's 7
th
Framework Programme under grant agreement n
o
NMP2-SL-2013-608627.
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