take into consideration the most important chemical
reactions occurring during sulphur curing (Ding and
Leonov, 1996; Ding et al., 1996), and are therefore
more suited for the present application.
Unfortunately, all such models, either
mechanistic (Coran, 1978; Ding and Leonov, 1996)
or semi-mechanistic (Han et al., 1998) suffer from
the important limitation of requiring the calibration
of the kinetic constants by best fitting numerical
procedures on the available experimental data. Here,
the model firstly proposed by Han and co-workers
(Han et al., 1998) is considered, because of its
simplicity and diffusion in practice. It is an approach
based on three reactions occurring in series and
parallel (three kinetic constants should be therefore
determined), has the advantage of providing a closed
form expression for the crosslink density and may
suitably reproduce reversion, usually encountered in
sulphur vulcanization of NR. Induction is excluded
from computations, because mostly related to
viscous phenomena rather than formation/break of
transversal sulphur bridges.
Recently (Leroy et al., 2013) derived a
phenomenological model with the same formalism
of (Han et al., 1998) and (Colin et al., 2007), which
gives a continuous prediction of the
induction/vulcanization/reversion sequence. Similar
approaches following the same scheme may be also
found in (Milani and Milani, 2011; 2014).
Essentially, the phenomenological model proposed
by (Leroy et al., 2013) assumes that the during the
induction and vulcanization steps, the overall
formation of sulphur crosslinks can be described by
a classic (Kamal and Sourour, 1973) formulation,
which supposes a catalytic and autocatalytic second
order apparent reaction mechanism. The procedure
has been recently refined by (Milani et al., 2013),
where a complex kinetic scheme with seven
constants is proposed, describing reversion by means
of the distinct decomposition of single/double and
multiple S-S bonds. Finally, the authors of this paper
specialized Han’s model in presence of two
accelerators (Milani et al., 2015), whereas (Milani
and Milani, 2015) have recently proposed an
original approach to by-pass best fitting in Han’s
model, with a determination of the kinetic constants
by means of a recursive approach.
However, in rubber farms, software users are
usually unexperienced, not familiar with both best-
fitting procedures and implementation of subroutines
needing recursive computations.
Basing on some experimental results already
utilized by the authors and here re-considered as
benchmark, we present a GUI software (GURU) that
runs under Matlab for experimental data fitting of
rheometer curves in Natural Rubber (NR)
vulcanized with sulphur. Experimental data are
automatically loaded in GURU from an Excel
spreadsheet coming from the output of the
experimental machine (moving die rheometer).
The numerical model essentially relies into a
Graphical User Interface that can be managed even
with unexperienced users and which allows an
estimation of kinetic constants, to be used outside
the range of concentrations inspected with predictive
purposes, without the need of any particular
optimization routine. The trend of variation of the
kinetic constants is interactively checked in
Arrhenius space providing useful hints on the effects
induced by an increase in concentration of a
particular ingredient.
To fit experimental data, the general reaction
scheme proposed by Han and co-workers for NR
vulcanized with sulphur is considered. As already
pointed out, from the simplified kinetic scheme
adopted, a closed form solution can be found for the
crosslink density, and three kinetic constants must be
determined in such a way to minimize the absolute
error between normalized experimental data and
numerical prediction. Usually, such a result is
achieved by means of standard least-squares data
fitting. On the contrary, GURU works interactively
with the unexperienced user to minimize the error
and, basing on GUI technology, allows the calibration
of the kinetic constants by means of sliders, which
allow the assignment of a value for each kinetic
constant and a visual comparison between numerical
and experimental curves. Unexperienced users will
thus find optimal values of the constants by means of
a classic trial and error strategy, also selecting the
scorch point with a further slider.
A synoptically critical analysis of the numerical
(kinetic constants) and experimental results obtained
is reported in the paper for the benchmark
considered, with a detailed comparison of the results
obtained by (Leroy et al., 2013) and (Milani and
Milani, 2015) with least-squares and iterative
simplified solvers respectively.
2 INTERFACE WITH
EXPERIMENTAL DATA
Experimental data loading occurs through the
interactive window shown in Figure 1, where the
user is asked to insert the name of the Excel file
where