Study on the Mechanism and Technical Index of
R
ubber Powder
/SBS Double Composite Modified Asphalt
Xiaojuan Li
1
, Yuan Li
2
and Xiaolong Wang
2
1.
Xi' an Highway Research Institute, Xi' an 710065, Shaanxi, China;
2.The Third Engineering Co.,ITD of CCCC.Second Highway Engineering Bureau,Xi’an 710064,ShanXi
Keywords: Composite modified; waste rubber powder; SBS; viscosity; road performance
Abstract: The composite modified technology will waste rubber and SBS modified, the analysis of the composite
modified asphalt under different rubber powder content and storage time of viscosity, penetration, softening
point and changes in the extension and the performance were compared. The results showed that 20%
crumb rubber content and composite modified asphalt has the best network structure, the performance best;
crumb rubber and SBS composite modified asphalt mixture performance and SBS modified asphalt mixture
performance difference and could meet the standard required value.
1 INTRODUCTION
The use of scrap rubber powder to modify the matrix
asphalt can improve the viscosity of asphalt,
improve the low temperature performance of
asphalt, improve anti-aging, anti-fatigue
performance, and ride comfort, safety, reduce the
noise of driving, and is conducive to the recycling of
used products [1-5]. At the same time, modified
asphalts such as SBS and SBR have also improved
the road performance of asphalt and asphalt
mixtures, and the technology is mature. However,
based on the complex traffic load and environmental
conditions as well as the expensive material costs,
the promotion and application of polymer modified
asphalt is severely limited. With the development of
rubber powder production technology, China's
normal-temperature crude rubber powder and fine
rubber powder have been industrialized and put into
production, and their prices are far lower than SBS,
PE, SBR and other modifiers, which has a good cost
advantage [6-10] .
Based on this, the composite modified
technology of waste rubber and SBS was modified
by the author, using the composite modified
technology of waste rubber and SBS was modified,
and the analysis of the composite modified asphalt
viscosity in different rubber powder content and
storage time under the penetration, softening point
and ductility changes, the road performance
verification, to not only reduce the engineering cost
of the modified asphalt, and improves the
performance of the road.
2 RAW MATERIAL DETECTION
AND PREPARATION METHOD
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2.1 Raw Materials
Using 30 mesh rubber powder and SK90# matrix
asphalt, the amount of rubber powder was 20%, and
the amount of SBS modifier was 1.5%, and waste
rubber powder/SBS double composite modified
asphalt samples were prepared. The technical
performance index of the matrix asphalt meets the
“Technical Specifications for Highway Asphalt
Pavement Construction” JTG_F40-2004, and the
performance indicators are shown in Table 1, 30
mesh with rubber powder gradation is shown in
Table 2.
Table 1 Technical performance index of matrix asphalt.
Table 2 30 mesh rubber powder gradation.
2.2 Preparation Method of Waste
Rubber Powder and SBS
Composite Modified Asphalt
The method for preparing the waste rubber powder
and the SBS composite modified asphalt is as
follows: the modified asphalt is prepared by a
FLUKO AF25 high-speed shear dispersing
emulsifier, the stirring temperature is 150° C., the
stirring time is 30 min, the shearing temperature is
180° C., the shearing time is 45 min, and the rotating
speed. 7000r/min, oven placed 15h, oven
temperature 140 °C.
2.3 Performance Analysis of Composite
Modified Asphalt
SBS adopts 1.5% content to study the change of
performance index of composite modified asphalt
under different amount of rubber powder (18%,
20%, 22%) and different heat storage time (1, 2, 3,
4, 5, 6, 7, 8h).
2.3.1 Viscosity
The change curve of viscosity with storage time is
shown in Figure 1.
Heat storage time(h)
Figure 1 The change curve of viscosity with storage time.
The Brucella viscosity of composite modified
bitumen increased with the increase of growth time,
and showed a trend of increase from 1 to 4h. The
variation was regular, and the dispersion between 6
and 8h was larger.
The reasons for the increase of viscosity of
compound modified asphalt include: first, the
swelling reaction of rubber powder in asphalt and
then the volume increase, so that the interaction
between rubber particles is strengthened. Secondly,
the falling rubber powder is dissolved in asphalt,
resulting in the increase of viscosity.
When the rubber powder content is 18%, the
swelling reaction of a single rubber powder is
relatively large, the rubber powder and the asphalt
are homogeneously mixed, but the overall reaction
swell is limited, and the interaction between the
rubber particles is relatively weak, the adhesive
powder has a tendency of free distribution in the
matrix bitumen, so the viscosity of the modified
asphalt is small.
When the amount of rubber powder increases,
the rubber powder swells continuously in the matrix
asphalt, and the effect of the unit volume of rubber
powder particles in the matrix asphalt is
continuously strengthened, and the network structure
in the modified asphalt is more stable, so the
viscosity increases; In addition, the swelling of the
rubber powder increases the absorption of light
components will increase, the asphalt becomes hard,
the viscosity of the composite modified asphalt
increases. When the content of rubber powder is
20%, the viscosity value of the composite modified
asphalt is relatively large, but when the content of
the rubber powder increases to 22%, the dispersion
of the viscosity test results becomes large.
viscosity
2.3.2 Penetration
The variation of penetration with storage time is
shown in Figure 2:
Heat storage time(h)
Figure 2 The change curve of the penetration with the
storage time.
As can be seen from Figure 2, with the increase
of the amount of rubber powder, the penetration rate
of modified asphalt shows a decreasing trend. When
the amount of rubber powder is 18%, the swelling
rate of the rubber powder is relatively fast and the
degree of swelling is relatively large, but the
network structure is not formed, so the penetration is
large. With the increase of the amount of rubber
powder, the number of particles in the asphalt
increased, and the rubber powder gradually changed
from the original favorable dispersion state to two
phase continuous system, and the asphalt became
hard, resulting in the decrease of penetration.
When the dosage of the rubber powder increased
from 20% to 22%, the penetration of the composite
modified asphalt continued to decrease, but the
amplitude was not significant. The main reason is
that when the amount of rubber powder increases to
a certain value, the network structure of the two
kinds of bitumen has been formed, so the effect of
excess rubber powder on penetration is no longer
obvious.
2.3.3 Softening Point
The variation of softening point with storage time is
shown in Figure 3:
Heat storage time(h)
Figure 3 The change curve of the softening point with the
storage time.
As can be seen from Figure 3, the softening point
of the composite modified asphalt increases with the
increase of the amount of rubber powder. When the
composite modified asphalt is just prepared, the
softening point first increases and then decreases
with the increase of the amount of the rubber powder
under the condition of ensuring a certain processing
temperature. In addition, the time required to reach
the peak value of the softening point of the
composite modified asphalt with different rubber
powder content is different, and the softening point
increases with the increase of the amount of rubber
powder.
The main reason for the above phenomena is that
when the rubber powder content increases from 18%
to 20%, the rubber powder in matrix asphalt changes
from free state to two phase continuous state, and
the bonding effect between gel particles is obviously
enhanced, and the skeleton structure is developed
and the softening point increases. However, the
addition of rubber powder continued to increase
from 20% to 22%, and colloidal particles reached
saturation state in asphalt, and its connection
function would weaken. Moreover, the bonding
effect between rubber particles was weakened due to
the serious agglomeration of rubber powder, so the
softening point of composite modified asphalt
decreased. In the process of thermal storage, the
peak softening point of composite modified asphalt
increases with the increase of the amount of rubber
powder. The main reason is that the network
structure of the composite modified asphalt is more
perfect as the reaction continues, and the filling
effect of the rubber powder will be better. Therefore,
the softening point increases.
In summary, when the amount of 20% rubber
powder is added, the composite modified asphalt has
good high temperature performance and relatively
stable properties.
2.3.4 Ductility
The variation of ductility with storage time is shown
in Figure 4:
Heat storage time(h)
Figure 4 The change curve of the ductility with the
storage time.
Penetratio
softening
i
ductilit
y
As can be seen from Figure 4, with the increase
of the amount of rubber powder, the dispersion of
the ductility is larger. With the storage process
carried out at a certain temperature, the addition of
rubber powder increased from 18% to 22%, and the
ductility of composite modified asphalt increased
with time. When the dosage of rubber powder was
20%, the ductility increased first and then increased
with time.
The variation of bitumen ductility is not obvious
when the dosage of rubber powder is 18% to 20%.
The main reason is that rubber particles still play a
major role in swelling when the amount of rubber
powder is 20%, and the cracking and desulfurization
of rubber powder reduce the number of molecular
chain segments in asphalt, so the change in ductility
is not significant. When the rubber powder content
increases from 20% to 22%, the concentration of
rubber particles in the asphalt increases, so that the
stress dissipation point increases and the asphalt
ductility increases.
In the heat storage process, when the content of
the rubber powder is 18%, the dispersity in the
asphalt is large, and the interaction between the
colloidal particles is weak. In the long-term heat
storage process, the deculturation and cracking of
the colloidal powder is the main factor, and the
ductility of modified asphalt increases with time.
When the content of rubber powder increased to
20%, the concentration of rubber powder in asphalt
increased, and the rubber powder was swelling and
the asphalt became hard. After 4h, the
desulfurization and cracking reaction of rubber
powder was significant, and the ductility of
composite modified asphalt increased first and then
increased with time. When the rubber powder
content further increased to 22%, the rubber powder
and the asphalt reached a saturated state, and the
swelling of the rubber powder was reduced. The
ductility of the composite modified asphalt was
mainly affected by the cracking and desulfurization
of the rubber powder, and therefore, it was gradually
increased with time.
3 STUDY ON ROAD
PERFORMANCE OF
COMPOSITE MODIFIED
ASPHALT
Using the median gradation range specified by the
SMA-13 specification, the road performance of
rubber powder and SBS composite modified asphalt
was verified at the optimum ratio of oil and stone.
The test results are shown in Table 3:
Table 3 Performance test results of waste rubber powder
and SBS composite modified asphalt mixture .
Table 3 shows that: SBS modified asphalt
mixture has the best comprehensive performance,
followed by composite modified asphalt mixture, the
worst performance is rubber asphalt mixture, and the
powder and SBS composite modified asphalt
mixture and SBS modified asphalt mixture
performance difference, and both meet the index
requirements in the "Technical Specifications for
Highway Asphalt Pavement Construction"
JTG_F40-2004.
4 CONCLUSIONS
(1)The Brookfield viscosity of the composite
modified asphalt increases with the development
time, and it basically increases between 1 and 4 h.
The change is more regular, and the dispersion
between 6 and 8 h is larger. When the amount of
20% rubber powder is added, the viscosity value of
the asphalt is large. When the amount of rubber
powder was increased to 22%, the viscosity test
results were not stable.
(2)With the increase of the amount of rubber
powder, the penetration degree of composite
modified asphalt gradually decreases, the dispersion
of ductility is large, and the addition of rubber
powder can not improve the low-temperature
properties of composite modified asphalt. The
softening point index of the composite modified
asphalt increases with the increase of the amount of
rubber powder, and the maximum of the softening
point increases with the increase of the amount of
rubber powder.
3When the amount of rubber powder is 20%,
there is the best network structure of composite
modified asphalt, and the rubber powder can play
the best filling effect in asphalt. The performance of
composite modified asphalt is the best, and the
amount of rubber powder is the best amount at this
time.
4 The performance of rubber powder and
SBS composite modified asphalt mixture has little
difference with that of SBS modified asphalt mixture,
which all meet the requirements of the standard.
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26(2): 27-30
3. Cao Guichang. Study on performance of modified
asphalt modified asphalt and its influencing factors
[D]. Beijing: Beijing University of Chemical
Technology, 2008