drop test. Drop tests are carried out in the full load
conditions and it is dropped from a certain height on
a solid floor such as a steel floor or concrete floor.
Drop test experiments are costly and require
relatively extensive experimental setting times.
However with the computational simulation using
finite element analysis (FEA), the drop test can be
performed without conducting a physical product
prototype which is required moulding process and
experimental studies. FEA is able to estimate the
performance of the response of product structure that
is loaded nearly realistic conditions (Abunawas,
2010).
2.2 Finite Element Analysis
Finite Element Analysis is numerical procedure that
is accurate and flexible to estimate the performance
of a structure, mechanism or process in a loading
condition while being operated. FEA is generally
associated with the design validation process before
the manufacturing process is carried out. Furthermore
FEA is also widely used in the initial stages of the
design process to try / evaluate new concepts before
physical prototypes are made and tested. Some
advantages of FEA include:
1. Supporting innovation, as FEA supports designers
to think creatively with the accepted risk level.
2. Supporting the process to achieve an optimum
design rather than acceptable design, resulting in
better performance and lower material costs, as
FEA is able to support numerical evaluation
processes through evaluation study with multiple
scenarios.
3. Understanding and controlling operations in the
parametric study of product design, as FEA
provides information about detailed performance
that cannot be obtained through experimental test.
4. Reducing development research costs and
working time, by replacing experimental test into
numerical studies, as FEA models are usually
faster than creating the physical prototypes and
setting up the experimental equipment.
In the last four decades, finite element method
becomes a well-known numerical method, since
computer applications are widely implemented on the
manufacture industries. Versatility and flexibility
have been offered by FEA and it is applicable for
solving the complex boundary problems. FEA
commonly used for the structure analysis in the static
and dynamic characteristics. Instead of structure
analysis, FEA might be applied for solving the heat
conduction, fluid mechanics, electromagnetic and the
other continuity problems (Zakki and Windyandari,
2016; Windyandari and Zakki,, 2018; Windyandari,
et.al, 2018; Yudo, et.al, 2017; Prabowo, et.al, 2018).
There are many commercial finite element analysis
software that already support the manufacture
industries such as: ANSYS, MSC
NASTRAN/PATRAN, SOLIDWORK, LS-DYNA,
HYPERWORKS, and many others.
Figure 1: Finite Element Model of SWATH-ASV.
3 DROP TEST SIMULATION
MODELLING
The finite element analysis model of the SWATH-
ASV is described in the Fig. 1. The meshing process
of the SWATH-ASV model is carried out using LS-
PREPOST (LSTC, 2009). All of the plate/shell of the
SWATH-ASV structures was modelled using 2D
elements which is 4 nodded bilinear Belytchko-Tsay
shell element is adopted. The finite element model of
SWATH-ASV consists of 11706 numbers of nodes
and 11674 numbers of shell elements.
In the case of material modelling, Cowper-
Symonds strain rate material model is adopted to
capture the material behaviour, since the impact
problem such as drop test is a high strain rate loading
condition. The equation of Cowper-Symonds is
defined as follow:
(1)
Where is dynamic yield stress, is static stress, is
strain rate, C is material constant which is defined as
100, P is material constant which is defined as 10. The
mechanical properties of the FE model can be seen on
the Table 1.