There are more than 50 different polymers that
have been reported to have undergone successful
electrospinning. One of them is PVOH, a water-
soluble polymer, which can also be electrospun from
its aqueous solution phase (Lu et al. 2006). Many
studies have reported the influence of concentration
on the morphology of fibers, but there has not been
any literature data available reporting the diameters.
Hence, we aim to study the effect of PVOH
concentration to the morphology of electrospun
nanofibers, as well as their diameters.
2 EXPERIMENTAL
2.1 Materials
The material used in this study was PVOH powder,
Mw = 60,000 g/mole fully hydrolyzed, purchased
from Merck, Darmstadt, Germany. Before used,
PVOH was dried at 80 °C for 5 h in a vacuum oven
to remove the moisture content. Distilled water was
used as a solvent for PVOH.
2.2 Solution Preparation
PVOH solution with various concentration of 12%,
13%, 14%, 15%, and 16% (wt) was prepared under
reflux condition for 2 hours at 80 °C. After the
polymer was homogeneously mixed, the reaction
was put to stop and the solution was allowed to cool
with continuous stirring until it reached room
temperature. The solution was stored no more than
three days prior to use for electrospinning.
2.3 Electrospinning Process
The electrospinning process was carried out by
horizontal electrospinning (basic series
electrospinning unit Brand NLI, Nanolab
Instruments Sdn Bhd, Malaysia) at room
temperature. The condition was set-up as follow: (i)
disposable 18-G syringes; (ii) voltage was 15 kV;
(iii) polymer solution feed rate was 0.2 mL/hour;
(iv) needle tip-to-collector distance was 15 cm; and
(v) the speed of collector was 115 rpm. Ultrafine
fibers were collected on aluminum foils. The mat
fibers were dried in a vacuum oven at 40 °C for 3 h
to remove residual water and stored in a desiccator
containing silica gel.
2.3 Characterization
2.3.1 Scanning Electron Microscopy
The morphology of the samples was analyzed by
using a scanning electron microscopy (SEM) Hitachi
TM3030 (JEOL, Ltd., Tokyo, Japan). The sample
was coated with a thin layer of gold before analysis
to reduce charging. The diameter of the fibers was
calculated by using Image J software analysis.
3 RESULTS AND DISCUSSION
3.1 The Morphology
The concentration of the polymer solution is one of
the parameters controlled in the electrospinning
process. It has a big influence in the formation of
fibers. Low concentration (<1 Pa.s) has been
reported to form sprays instead of fibers. In this
condition, bead forms were also produced.
Meanwhile, fine fibers would be produced with
higher concentration of polymer solutions (Yang et
al. 2007).
In this study, PVOH solution dissolved in
distilled water was able to undergo electrospinning.
The fiber formation is illustrated in Figure 2. During
the process, there were no clogs at the tip of the
needle. Nonetheless, the morphology of PVOH
electrospun nanofibers were not the same for each
concentration used. SEM images for PVOH
nanofibers with concentration of 12%, 13%, 14%,
15%, and 16% (wt) are presented in Figure 3. At the
concentration of 12% and 13% many beads were
produced. While, concentration of 14% produced
smooth fibers. The morphology of the fibers became
smoother with higher concentration (15% and
16%). Polymer concentration was the main factor
that affected the final morphology of fibers. If the
concentration of polymer was too high, the
electrospinning process could not be done due to
high viscosity. However, low concentration would
produce bead form fibers (Sener, Altay and Altay,
2011).
The dimension of nanofibers (Figure 3) in this
study was calculated from the fiber images in SEM
results by using Image J software. PVOH
electrospun nanofibers had diameters of 108 nm,
100 nm, 130 nm, 129 nm, and 133 nm for the
concentration of 12%, 13%, 14%, 15%, and 16%
respectively (Figure 4). The higher the concentration
of PVOH polymer solution, the higher the diameter
of spun fibers. However, this result contradicted