Development of Implementation Guidelines for Maintenance and
Treatment Work of Mechanical Components in Universitas Indonesia
Building and Area based on Work Breakdown Structure (WBS)
Kallista Alsadila and Yusuf Latief
Civil Engineering Department, Universitas Indonesia, Depok, Indonesia
Keywords: Guidelines, Maintenance, Mechanical, Building, Work Breakdown Structure.
Abstract: In maintaining the quality and reliability of buildings in accordance with standards that apply during their
useful life, regular maintenance and treatment work are required. With these activities, various aspects can be
fulfilled during building utilization, such as safety, health, comfort, convenience, and efficiency. At the
University of Indonesia, several phenomena have resulted in building damage and other losses such as costs
and time. The poor maintenance activities due to the absence of complete guidelines, causing damage to the
mechanical components. In fact, the mechanical component is the most influential component in determining
building performance. The purpose of this study is to develop a standard implementation guideline based on
a proven decomposition technique, the Work Breakdown Structure (WBS). The independent variables used
are WBS level, from work types until technical specifications. The research method used is the study of
literature, Delphi’s techniques, and validation with various experts. The results of this study are the
establishment of standard guidelines for the implementation of maintenance and treatment work of
mechanical components for Universitas Indonesia that cover several type buildings and environment, that can
be used as references and applied in other buildings.
1 INTRODUCTION
According to The Committee on Building
Maintenance, in maintaining a building facility to
remain in a condition that is in accordance with
applicable standards, an activity called maintenance
is required (Usman & Winandi, 2009, p. 2). In
addition, maintenance activities are carried out to
maintain the usefulness and value of the building,
which includes updating and repairing activities
(Usman & Winandi, 2009, p. 2). In 1987, Redlin
explained the purpose of this maintenance and
treatment activity was to minimize repair costs,
increase user satisfaction, increase activity efficiency,
minimize energy use costs, and minimize potential
safety problems (Aditya, 2018). Wimala (2000)
states, with good building maintenance activities, it
will give each individual a feeling of being
comfortable, safe, calm and clean so as to increase
work productivity (Handayaniputri, 2009, p. 1).
In 2014, there was a fire phenomenon that caused
damage to buildings that occurred in Universitas
Indonesia (UI). As a result, one of the faculty building
was burned down entirely, along with important
documents stored in it. In addition, total costs
incurred, reaching approximately 40 billion Rupiah
(Prayitno, 2018). After tracing, the cause of the fire
was damage to the mechanical component, which was
shorted to the air conditioner (Anshari, 2014).
Another phenomenon occurred in 2017, namely an air
conditioner short circuit that caused a fire in the
Faculty of Pharmacy Building, and caused losses of
up to 25 million Rupiah (Prayitno, 2018).
One effort that can be done to overcome the
phenomenon that occurs, is to carry out the good
maintenance and treatment work of mechanical
components. According to Wimala (2000), a
guideline is needed in achieving effective and
efficient management in carrying out maintenance
and treatment activities (Handayaniputri, 2009). With
the existence of clear guidelines, it is expected to
reduce the risk of expenditure due to damage to
buildings (Handayaniputri, 2009). According to (the
United States Environmental Protection Agency,
2017, p. 1), the operational standard procedure or
standard of implementation is a set of written
instructions about the routine activities followed by
an organization. The use of standard operating
Alsadila, K. and Latief, Y.
Development of Implementation Guidelines for Maintenance and Treatment Work of Mechanical Components in Universitas Indonesia Building and Area based on Work Breakdown Structure
(WBS).
DOI: 10.5220/0008435406930701
In Proceedings of the 2nd International Conference on Inclusive Business in the Changing World (ICIB 2019), pages 693-701
ISBN: 978-989-758-408-4
Copyright
c
2020 by SCITEPRESS Science and Technology Publications, Lda. All rights reserved
693
procedures can reduce the possibility of differences
and improve quality through consistent procedures.
With the use of guidelines for maintenance and
treatment work, the utilization of buildings that meet
the requirements of safety, health, comfort and ease
and efficiency can be realized, in harmony with the
environment (Permen PU No. 24, 2008).
The Work Breakdown Structure (WBS) is a
process of detailing project work deliverables into
smaller and more manageable components (Project
Management Institute, 2013). Garcia-Forniels et al.
(2003) emphasize that, WBS may be the most
important tool for project management because it
provides the basis for planning, scheduling, control,
assigning responsibility and information management
(Ibrahim et al. 2009, p. 389). In making guidelines or
implementation standards, each element has different
characteristics, so it requires special handling.
Making standard implementation based on WBS, can
avoid missing an element in a component to be
maintained.
According to The Government Accountability
Office / GAO (1990) states that, the WBS helps in the
process of estimation there are no forgotten items and
also helps to make comparisons with several similar
projects (Fitriadi, 2017). This is a preventive action
taken, in order to reduce the possibility of a bad
phenomenon, due to the presence of elements that are
not maintained.
This study will discuss how to develop
implementation guidelines for maintenance and
treatment based on WBS, in this study focusing on
mechanical components in Universitas Indonesia
building and area scope. There are several previous
studies that also discussed the maintenance and
treatment work of mechanical components namely,
(Aditya, 2018) for a government building, and
(Aryaningrum, 2018) which is also for government
buildings, but more specifically for green buildings.
The difference in this study is the scope which is not
only intended for buildings, but also the area. The
area used as the object of research, Universitas
Indonesia, has a variety of building types. That way
this study covers a wider and more complete range of
maintenance and treatment related to mechanical
components.
This guideline can be used as a reference and later
can be modified and applied to similar buildings or
areas. Not only the results, the steps taken in the
process based on WBS, the proven decomposition
technique, will show more structured steps, thus
minimizing the missed work packages. The technique
used in making the results guidelines are expected to
be applied in making all types of guidelines without
exception.
2 RESEARCH OBJECTIVES
The objectives of this research are :
1. To identify the work type and work package of the
WBS for the maintenance and treatment work of
mechanical components in the buildings and areas
of the University of Indonesia.
2. To identify design alternatives and activities in
each work package of maintenance and treatment
work on mechanical components in the buildings
and areas of the University of Indonesia.
3. To identify resources and implementation
requirements for each activity in the maintenance
and treatment work of mechanical components in
the buildings and areas of the University of
Indonesia.
4. To identify technical specifications used in each
activity of maintenance and treatment work of
mechanical components in the buildings and areas
of the University of Indonesia.
5. To identify ways to develop implementation
guidelines based on the WBS (Work Breakdown
Structure) for the maintenance and treatment work
of mechanical components in the buildings and
areas of the University of Indonesia.
3 LITERATURE REVIEW
3.1 Universitas Building and Area
Universitas Indonesia is one of the largest educational
institutions in Indonesia. According to the QS World
University Rankings, the University of Indonesia
ranked first as the best university in Indonesia
(Quacquarelli Symonds Limited, 2018). The
Universitas Indonesia campus, located in Depok, has
a land area of 320 hectares and there are 85 buildings
that have been built on the land, (Prayitno, 2018).
The Universitas Indonesia area, is a unique area
because it consists of various multi-disciplines.
Therefore, there are various types of buildings in the
University of Indonesia areas such as lecture
buildings, administrative buildings, hospitals, library
and others.
3.2 Maintenance and Treatment Work
Maintenance of the building is an activity to maintain
the reliability of building buildings and infrastructure
ICIB 2019 - The 2nd International Conference on Inclusive Business in the Changing World
694
and facilities so that building is always functional
(preventive maintenance) (Permen PU no. 24 2008).
Building maintenance is also an effort to avoid
damage to components / building elements due to
obsolescence before their age ends.
Whereas, treatment is an activity to replace parts
of buildings, components, building materials,
infrastructure and facilities so that buildings are
curative maintenance (Ministry of Public Works,
Directorate General of Cipta Karya, 2008). There are
three types of building treatment work, namely,
rehabilitation, renovation and restoration.
Other sources state that building maintenance is
defined as "work" to maintain, restore or repair every
part of the building, to maintain the performance of
building and service fabric and its surroundings, meet
standards and maintain the utility and value of
buildings. This includes improvements and repairs to
works from existing facilities (Pļaviņa & Geipele,
2013).
In Undang-undang (UU) No. 28 of 2002
concerning building, it was explained that the
building utilization was carried out by the owner or
user of the building after the building was declared to
have fulfilled the requirements of function
worthiness. In terms of maintaining function-worthy
requirements, periodic maintenance, maintenance
and inspection work must be carried out on buildings
(UU No. 28, 2002).
Based on the guidelines for the operation and
maintenance of the building, maintenance work
includes several activities as follows; cleaning,
tidiness, inspection, testing, repair, replacement of
building materials or equipment (Ministry of Public
Works, Directorate General of Cipta Karya, 2008).
Maintenance and treatment work of building is
done to maintain the requirements achieved by a
building, namely; safety of the building, building
health, the comfort of the building, and ease of
building (Ministry of Public Works Directorate
General of Cipta Karya, 2008).
3.2.1 Scope of Maintenance and Treatment
Work of Mechanical Components
Based on the Minister of Public Works Regulation
No. 24 of 2008, regarding the Guidelines for
Maintenance of Buildings, it is explained about the
scope of building maintenance for mechanical
components as follows:
a. Maintain and carry out periodic inspection of the
air system, so that the air quality in the room still
meets the technical and health requirements
required including maintenance of the main
equipment and air ducts.
b. Maintain and carry out periodic inspections of
water distribution systems which include the
provision of clean water, sewage installation
systems, hydrant systems, sprinklers and septic
tanks and waste treatment units.
c. Maintain and carry out periodic inspection of the
transportation system in the building, both in the
form of lifts, escalators, travelators, stairs and
other vertical transportation equipment.
3.3 Mechanical Components
Facilities and infrastructure found at the building in
the form of important components, are interrelated
with each other in order to achieve the function of the
building to provide comfort and security for its users
(Suyono, Prasetyo, & Assafat, 2011). One important
component in the building is a mechanical
component. Where this component becomes very
vital because all facilities contained in the building
are supported by these components. The mechanical
component accounts for 46.2% as the most influential
component in determining building performance
(Juarti, Marlailana, & Noorlaelasari, 2015, p. 57). In
handling, if not done carefully, mechanical
components can be harmful to humans and their
environment. So, the applicable provisions and
standards are needed, so that they are safe and there
is no damage that can endanger the users (Suyono,
Prasetyo, & Assafat, 2011).
3.4 Work Breakdown Structure (WBS)
According to Norman, Brotherton & Fried (2008), the
WBS is a tool for monitoring and control that defines
the scope of a project (Ajizah, 2018). Work
Breakdown Structure (WBS) is a hierarchical
decomposition of the scope of work that must be
completed by the project team to achieve the
objectives and deliver the expected results (Project
Management Institute, 2013). Decomposition is a
technique used to divide the project scope and project
results into divisions and sub-divisions, making it
easier to manage (Project Management Institute,
2013). The decomposition process is carried out from
the highest level, namely the project itself, to the
lowest level, namely the work package. With this
decomposition technique, it is expected to cover all
existing mechanical elements, thereby reducing the
risk of building damage.
Development of Implementation Guidelines for Maintenance and Treatment Work of Mechanical Components in Universitas Indonesia
Building and Area based on Work Breakdown Structure (WBS)
695
3.5 Implementation Guidelines
Implementation standards or guidelines for
maintenance and treatment work are intended to be a
reference in carrying out the work activities, in this
case the maintenance and treatment of mechanical
components of buildings in the University of
Indonesia. This guideline aims to realize the use of
buildings that meet the requirements of safety, health,
comfort and convenience and efficiency, harmonious
and in harmony with the environment (Permen PU
No. 24, 2008). According to Amare (2012), the
existence of guidelines can reduce errors in the
implementation process. Based on (Permen PU No.
24, 2008), the scope of this guideline includes
management of maintenance and treatment,
procedures, systems and programs, equipment,
equipment and performance standards for building
maintenance and treatment, as well as guidance.
4 RESEARCH METHODOLOGY
4.1 Research Process
In looking for results to answer each research
question, qualitative methods were used in this study.
Beginning with literature review and archive analysis,
expert validation, analyzing data to results for each
research question. After all the data is obtained then
the implementation guideline for maintenance and
treatment work of mechanical components is made
and followed by final validation. Figure 1 is a flow
diagram that shows the stages of how this research
will be carried out.
4.2 Data Collection Method
There are two types of data collected in this study,
namely, primary data and secondary data. According
to (Kusmayadi & Sugiarto, 2000, p. 80), primary data
is data collected directly from the object of research
by researchers. While secondary data is data that is
the result of gathering people or agencies in the form
of research, reports, and publications.
In this study, the primary data is obtained from
interviews with experts who are experts in their fields,
assisted by questionnaires as research instruments.
For this study, experts asked for validation amounted
to three to five people for each research question, with
five questionnaires used, in total. While secondary
data is obtained through literature studies of Undang-
undang, government regulations, previous research,
UI archives, standards such as ISO, SNI and other
supporting documents.
For each research question begins with secondary
data collection. Then proceed with making a
questionnaire based on the collected secondary data.
After that the Expert is asked to validate, give
opinions and provide improvements that must be
done, through interviews and filling out
questionnaires. The results of the questionnaire were
then used as primary data in this study. Finally, the
primary and secondary data obtained is processed and
validated back to the experts using Delphi’s method,
to produce the implementation guidelines.
5 RESULTS
Based on (Rajasa, 2017), (Supriadi et.al, 2018) and
(Aryaningrum, 2018), the WBS used in this study
consisted of 6 levels. Level 1 is for the project name,
level 2 is for work sections, level 3 is for the type of
work, level 4 is for work packages, level 5 is for
activities, and level 6 is for resources. All levels of the
WBS will be developed to serve as the
implementation guidelines for maintenance and
treatment work of mechanical components.
5.1 Work Type and Work Package
Based on validation at the data collection stage, type
of work is divided into five items; gases, plumbing,
fire protection systems, air conditioning systems, and
vertical transportation systems. The results obtained
for research question one, can be seen in Table 1.
WBS level 4 consists, of 49 work packages
which are decomposition from the upper level, the
work type. In its application, the WBS used can be
different, adjusting to the needs based on the object
(building and area).
5.2 Design Alternatives/Method and
Activities
The alternative design or method referred to in this
study becomes a shadow level that is found between
levels 4 and 5. Its function is to provide information
related to alternatives that might be found for the
design and method used, from each work package that
is available. In developing this guideline, each
alternative design and method will be lowered to the
next level, thus that it has each different activity.
Activities at level 5 are derived from each
alternative a . Each alternative design / method will
have four typical activities consist of; inspection,
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696
maintenance, treatment and testing. Inspection is an
activity carried out at any time, in the form of
checking the existing condition of an object.
Maintenance is an activity carried out periodically to
maintain the reliability of an object. Treatment is an
activity in the form of object repair if damage occurs.
The last, testing is an activity to check whether after
repairing the object has been functioning optimally
again, after repairs are made.
5.3 Work Type and Work Package
Based on validation at the data collection stage, type
of work is divided into five items; gases, plumbing,
fire protection systems, air conditioning systems, and
vertical transportation systems. The results obtained
for research question one, can be seen in Table 1.
WBS level 4 consists, of 49 work packages
which are decomposition from the upper level, the
work type. In its application, the WBS used can be
different, adjusting to the needs based on the object
(building and area).
5.4 Design Alternatives/Method and
Activities
The alternative design or method referred to in this
study becomes a shadow level that is found between
levels 4 and 5. Its function is to provide information
related to alternatives that might be found for the
design and method used, from each work package that
is available. In developing this guideline, each
alternative design and method will be lowered to the
next level, thus that it has each different activity.
Activities at level 5 are derived from each
alternative a . Each alternative design / method will
have four typical activities consist of; inspection,
maintenance, treatment and testing. Inspection is an
activity carried out at any time, in the form of
checking the existing condition of an object.
Maintenance is an activity carried out periodically to
maintain the reliability of an object. Treatment is an
activity in the form of object repair if damage occurs.
The last, testing is an activity to check whether after
repairing the object has been functioning optimally
again, after repairs are made.
5.5 Resources & Implementation
Requirements
Resources contained in level 6 WBS consist of
tools, materials and labor resources for each activity.
Based on ILO Encyclopaedia (2011), tools are
primarily used to put things together or to take them
apart, furthermore the usage lasts for many years.
Materials are items that can be finished product.
Labor is the man power who execute the
process/activity.
Implementation requirements are the stages
carried out at each activity at level 5 WBS. The goal
Table 1: WBS Level 1 4.
WBS Level 1
WBS Level 2
Name of
Project
Work
Section
Code
Work Type Code Work Package
Mechanical
X1.1.1 Evaporator
X1.1.2
Meter Gas
X1.1.3
Gas Pipe
X1.1.4
Riser Pipe
X1.1.5
Gas Tank
X1.1.6
Accessories
X1.2.1
Carbon Filter
X1.2.2
Filter Pump Rain
Harvesting Tank
X1.2.3
Floor Drain
X1.2.4
Clean Water Pipe
X1.2.5
Rain Water Pipe
X1.2.6
Dirty Water Pipe
X1.2.7
Swimming Pool Pipe
X1.2.8
Pump Booster
X1.2.9
Pump Deep Well
X1.2.10
Pump Filter
X1.2.11
Swimming Pool Pump
X1.2.12
Dewatering Pump
X1.2.13
Sampit Pump
X1.2.14
Transfer Pumps
X1.2.15
Roof Tank
X1.2.16
Sewage Treatment Plant
X1.2.17
Water Treatment Plant
X1.3.1
Accessories
X1.3.2
Detector
X1.3.3
Hydrant Pillar
X1.3.4
Fire Pipe
X1.3.5
Riser Pipe
X1.3.6
Fire Pump
X1.3.7
Siamese Connection
X1.3.8
Sprinkler
X1.3.9
Solar Tank
X1.4.1
Air Handling Unit
(AHU)
X1.4.2
Ducting
X1.4.3
Evaporator
X1.4.4
Fan Coil Unit (FCU)
X1.4.5
Filter Dryer
X1.4.6
Filter Expansion
X1.4.7
Indoor Fan
X1.4.8
Outdoor Fan
X1.4.9
Compressor
X1.4.10
Condenser
X1.4.11
Cooling Tower Cooling
X1.4.12
Cooling
X1.4.13
Refrigerant
X1.5.1
Freight Elevator
X1.5.2
Passenger Elevator
X1.5.3
Escalator
X1.5.4 Gondola
Maintenance
and Treatment
Work of UI
Buildings and
Area
X1.5
Vertical
Transportati
on System
X1.4
Air
Conditionin
g System
Fire
Protection
System
WBS Level 3
X1.1
Gas System
X1.2
Plumbing
X1.3
Development of Implementation Guidelines for Maintenance and Treatment Work of Mechanical Components in Universitas Indonesia
Building and Area based on Work Breakdown Structure (WBS)
697
is that the implementation process is in accordance
with the standards and the results obtained have the
quality as expected. Table 3 showing the example of
Table 2: Alternative design/method.
resources used for one package, in this case for the
vertical transportation system and the example of
implementation requirements can be seen on the
appendix.
5.6 Technical Specification
According to Aryaningrum (2018), technical
specifications are needed to meet certain quality
standards. Another goal is to ensure the achievement
of accurate measurement results, according to what
has been determined. The example of the technical
specification is presented in table 4. To obtain the
technical specification used in this guideline, several
standards are used related to mechanical components
such as SNI, ISO, ASME, PUIL and applicable
government standards.
Table 3: Resources.
WBS Level 4
Work Package
Evaporator
Evaporator
Meter Gas
Meter Gas
Gas Pipe
Gas Pipe
Riser Pipe
Riser Pipe
Gas Tank
Gas Tank
Accessories
Accessories
Carbon Filter
Carbon Filter
Filter Pump Rain Harvesting Tank
Filter Pump Rain Harvesting Tank
Floor Drain
Floor Drain
Clean Water Pipe
Clean Water Pipe
Rain Water Pipe
Polyvinly Chloride
Dirty Water Pipe
Dirty Water Pipe
Swimming Pool Pipe
Swimming Pool Pipe
Pump Booster
Pump booster
Pump Deep Well
Submersible
Filtter Pump
Filtter Pump
Pump Swimming Pool
High-density polyethylene
Dewatering Pump
Dewatering Pump
Sampit Pump
Sampit Pump
Transfer Pump
Transfer Pump
Roof Tank
Roof Tank
Sewage Treatment Plant
Activated Sludge
Water Treatment Plant
Water Treatment Plant
Fire Alarm
Alarm Bell
Break Glass Emergency
Check Valve
Gate Valve
Disposal Valve
HydrantBox
Light Indicator
Pipe Mouth
Socket Emergency Phone
Fire Detector
Smoke Detector
Hydrant Pillar
Two-way type
Black Steel
High-density polyethylene
Wet Riser System
Dry Riser System
Diesel Pump
Electric Pump
Pump Jockey
One Way Type
Two Way Type
Pendant
Upright
Sidwalls
Solar Tank
Solar Tank
Air Handling Unit (AHU)
Air Handling Unit (AHU)
Horizontal Ducting
Vertical Ductiing
Split Duct, Ceiling Cassette, Floor Standing, VRV
Wall Mounted
Fan Coil Unit (FCU)
Fan Coil Unit (FCU)
Filter Dryer Filter Dryer
Accessories
Detector
Alternative Design / Method
Siamese Connection
Sprinkler
Ducting
Fire Pipe
Riser Pipe
Fire Pump
Evaporator
Filter Dryer
Filter Dryer
Filter Expansion
Filter Expansion
Split Duct, Ceiling Cassettes, Floor Standing, VRV
Wall Mounted
Split Duct, Ceiling Cassettes, Floor Standing, VRV
Wall Mounted
Split Duct, Ceiling Cassete, Floor Standing, VRV
Wall Mounted
Split Duct, Ceiling Cassette, Floor Standing, VRV
Wall Mounted
Cooling Tower Cooling
Tower
Air cooled chiller
Water cooled chiller
Refrigerant Pipe
Refrigerant Pipe
Freight Elevator
Freight Elevator
Passenger Elevator
Passenger Elevator
Escalator
Escalator
Gondola Gondola
Compressor
Condenser
Chiller
Indoor Fan
Outdoor Fan
Mechanical
Vertical Transportation System
Passenger Elevator
Passenger Elevator
Materials
Tools
Labor
Materials
Tools
Labor
Materials
Tools
Labor
Materials
Tools
Labor
Treatment
Testing
WBS LEVEL 6
RESOURCES
-
Checklist Form
Mechanical Technician
oil, greas, accu water, cleaning liquid
1 set of elevator maintenance equipment
Mechanical Technician
WO RK SECTION
WO RK TYPE
WO RK PACKAGE
Inspection
Maintenance
DESIGN ALTENATIVES/METHOD
-
1 set of elevator testing equipment, all instalation
operations requirements testing form, equipements testing
form, cable testing form
Mechanical Technician
accumulator, floor buttons, emergency switches, steel straps,
tire handles, anvils and combplates
1 set of elevator treatment equipment
Mechanical Technician
WBS LEVEL 5
ACTIVITY
WBS LEVEL 3
WBS LEVEL 4
VERTICAL TRANSPORTATION SYSTEM
PASSENGER EL EV ATOR
WBS LEVEL
DESCRI PTI ON
WBS LEVEL 2
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698
Table 4: Technical specification.
6 DISCUSSION
After all results are obtained from stage one to four,
all elements are compiled to form a guideline for each
work package. Can be seen for work type, the results
obtained are in accordance with the research
(Aryaningrum, 2018). In this study, there is a slight
difference, namely the addition of one work type,
namely gas work type. For work packages, there are
several items omitted from the literature study based
on Permen PU No. 24 Tahun 2008, Aryaningrum
(2018) and Rajasa (2017). This adjusts to the needs of
the UI based on the results of expert validation. In the
alternative design / method section, show the type that
might appear for each work package. For example,
the detector is divided into a smoke detector and fire
detector. This aims to ensure that implementation
requirements are specific and can eliminate errors.
For the guideline format used, it can be adjusted
based on user needs. In this study, the sample format
used for each work package can be seen in table 3 and
the appendix. The format used can show each
component for each WBS level clearly, so that all the
information needed can be summarized properly.
It can be concluded to obtain a guideline based
on the WBS consisting of 8 stages. These stages
consist of; determining work types, determining work
packages, determining alternative designs/methods,
determining activities, determining resources,
determining implementation requirements,
determining technical specifications and compiling
all the guidelines components. The determination that
occurs at each stage depends on the project carried
out, so it needs a little modification if it is made or
applied in a different place. Furthermore, for a
smaller scope project, adjustments can be made to the
number of levels used in the guideline making the
process.
7 CONCLUSION
The guidelines produced from this study are very
important and needed to be used as a reference for
maintenance and treatment work. The goal is to
achieve maximum quality results, so that it can
minimize building damage that occurs. This can be
achieved by using a WBS as a technique in the
making process. By decomposing the scope of work
to the smallest part, it is expected to cover all existing
elements to the smallest part, without any exception.
By applying the guidelines correctly as a preventive
action, it will reduce the possibility of a bad
phenomenon occurred.
This guideline can be used as a reference and
later can be modified and applied to similar buildings
or areas. Not only in the construction field, but the
WBS technique used can also be applied to make
guidelines in other fields.
ACKNOWLEDGEMENTS
The Authors would like to thank the financial support
provided by Universitas Indonesia through PIT 9
funding scheme under grant number NKB -
0087/UN2.R3.1/HKP.05.00/2019 managed by the
Directorate for Research and Public Services
(DRPM) Universitas Indonesia.
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Penentuan Spesifikasi Material untuk Desain
a.
b.
c.
d.
e.
f.
Technical Specification
Meet the regulations of Electric Lift, Aircraft Lift, and Transportation from the
Ministry of Manpower of the Republic of Indonesia, the latest edition
Meet the SNI-03-2190-1999 standard or the latest on Passenger Lift
Construction with Traction Motor.
Meet ASME A Standards 17.1 - 1996 regarding "Safety Code for Elevators
and Escalators", or the latest edition.
Meet the PUIL standard (General Electrical Installation Regulations) that
applies or the latest edition.
All equipment from the material and components must be new according to
the brochure, published and in accordance with the specifications as
described as well as on the plan drawings and are products that are still
outstanding, produced regularly and must attach a letter of support.
Must be produced by the same factory (brand), so as to provide the
possibility of being exchanged.
Development of Implementation Guidelines for Maintenance and Treatment Work of Mechanical Components in Universitas Indonesia
Building and Area based on Work Breakdown Structure (WBS)
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APPENDIX
1.
Elevator checks are carried out routinely every 1 (one) week.
2.
Checking is done as follows:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
3.
Analyze whether maintenance / maintenance needs to be done.
Checking the floor of the lobby of the elevator, which includes
checking the condition of the floor door (hoistway entrance) with
the requirements not ringing, not vibrating and the position is not
tilted for door leaf meetings, the functions of the buttons, the
function of indicator lights on each floor and the emegency key
Check the cleanliness of the elevator room and the condition of
the elevator machine.
Check the condition of the gear box oil if there is a leak or not.
Check the condition of the main shave and alternating whether it
is functioning properly or not.
Check whether the shave cover is open / closed.
Checking cleanliness conditions Slow down car switch rail, CWT
rail, car door mechanic and outside door, hosway and elevator
door seel and rail and its functions.
Check the condition of the installation of the air phone, reset
button, earthquake detector, lift control from BAS and the
elevator door sensor, whether it works properly or not.
Check the battery conditions, is it still functioning properly or need
to add water batteries or not.
Check the roof of the train (Top of Car), which includes inspection
of emergency door access on the train (emergency exit),
inspection of more speed safety switches (safety operated
switches), inspection of broken tape switches, inspection of
emergency stop switches, inspection limit switch at the top end of
the launch room and inspection of door contacts (door contacts).
Checking the engine room, which includes checking the value of
the fuse (ampere), motor power rating (kW), motor rotation (rpm),
frequency (Hertz), temperature rise motors and motor insulators.
Check the pits, which include a counter weight check, monkey
ladder inspection, basic pit cleaning checks, final limit switch
checks, and directional limit switch checks.
INSPECTION
check the condition of the passenger elevator is functioning
properly or there is damage.
check the availability of oil and grease and rail oil.
check the cleanliness condition of the door motor, casting, roof
governor and CWT chain and its functions.
Check the man save deflector sleave whether it works properly or
not.
IMPLEMENTATION REQUIREMENTS
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1.
a.
Repair elevator repair if damage occurs.
b.
Add oil and grease and rail oil if it is reduced or empty.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
Repairing If there is a leak in the gear box oil
1.
a.
b.
c.
d.
e.
a.
Prepare equipment and materials needed for testing elevators.
b.
c.
Test upwards without load.
d.
Do testing below without load.
e.
Perform testing above with full load.
f.
Perform testing below with full load (magnetic switch) open.
g.
h.
Carry out testing with full load (magnetic switch) closed.
Testing the brakes, left and right rails, r steel cables, steel cable governor
tensioning, cage safety brakes, safety switches, governor and governor
switches.
TESTI NG
Test cage speed, cage current and speed, current and voltage of the
elevator motor.
2.
Treatment is carried out as follows:
Change batteries if they don't work according to the
specifications specified.
Replacing damaged floor switches and emergency switches in
accordance with specified specifications.
Replace steel straps that show signs of cracking, breaking or
breaking on some wire or rusting components and diametrnya
shrinkage of more than 10% of the original size, in accordance
with the specified specifications.
Replace the tire handle that shows signs of cracking or breaking
in accordance with the specified specifications.
Replace damaged or broken / cracked runway and combplate
according to specified specifications.
Lubricating dry steel ropes your data shows signs of corrosion
with special lubricating oils.
TREATMENT
Prepare equipment and materials needed for elevator maintenance.
Perform cleaning Slow down car switch main rail, CWT rail, car
door mechanic and outside door, hosway and elevator door seel
and rail and make repairs if damage occurs.
Repairing the air phone installation, reset button, earthquake
detector, elevator control from BAS and elevator door sensor in
case of damage.
Add water batteries if needed.
Repair floor buttons and emergency switches if they are not
functioning properly.
Cleaning the engine room, sliding and pit chambers from
garbage, dust and oil spills.
Regularly lubricate guide rails, governors, pesawawt, trains,
doors, machines, buffers and equipment with the type of lubricant
that suits the type and brand.
MAINTENANCE
Prepare equipment and materials needed for elevator maintenance
2.
Maintenance carried out as follows:
Perform dirty cleaning of the motorbike and make repairs if there
is damage (jam).
Perform cleaning clearance, roof governors and dirty CWT chains
/ comensstarting and make repairs if damage occurs.
Manages to save save deflector sleave in case of damage and
does not function properly.
Development of Implementation Guidelines for Maintenance and Treatment Work of Mechanical Components in Universitas Indonesia
Building and Area based on Work Breakdown Structure (WBS)
701