Production Process Improvement Model Using TPM, Standardized Work and 5S Tools to Reduce Waste in the Metallurgical Sector

Javier Pui Lung Wu Gamarra, José Enrique Sandoval Tirado, Alberto Flores-Perez

2022

Abstract

The metallurgical industry has had a positive influence on Peru’s economic development in recent years. On the other hand, problems are observed within the sector under study, such as the high percentage of waste in production processes, which leads to the generation of high costs for the various companies. Due to this, the present research article seeks to propose engineering solutions focused on the reduction of wastes by means of Lean Manufacturing tools within which TPM (Total Productive Maintenance), Standard Work and 5S were integrated. Through the simulation in Arena software, the results of the research were extracted obtaining indicators that represented an improvement in the analyzed system. The OEE (Total Equipment Effectiveness) increased from 72% to 84%, the casting waste decreased from 3% to 2.6%, the percentage of waste in cuts from 3% to 1.8%. Finally, the high scrap rate in the production process was reduced from 7.64% to 6.20%.

Paper Citation

in Harvard Style

Gamarra J., Sandoval Tirado J. and Flores-Perez A. (2022). Production Process Improvement Model Using TPM, Standardized Work and 5S Tools to Reduce Waste in the Metallurgical Sector. In Proceedings of the 3rd International Symposium on Automation, Information and Computing - Volume 1: ISAIC; ISBN 978-989-758-622-4, SciTePress, pages 812-817. DOI: 10.5220/0012056100003612

in Bibtex Style

@conference{isaic22,
author={Javier Pui Lung Wu Gamarra and José Enrique Sandoval Tirado and Alberto Flores-Perez},
title={Production Process Improvement Model Using TPM, Standardized Work and 5S Tools to Reduce Waste in the Metallurgical Sector},
booktitle={Proceedings of the 3rd International Symposium on Automation, Information and Computing - Volume 1: ISAIC},
year={2022},
pages={812-817},
publisher={SciTePress},
organization={INSTICC},
doi={10.5220/0012056100003612},
isbn={978-989-758-622-4},
}

in EndNote Style

TY - CONF

JO - Proceedings of the 3rd International Symposium on Automation, Information and Computing - Volume 1: ISAIC
TI - Production Process Improvement Model Using TPM, Standardized Work and 5S Tools to Reduce Waste in the Metallurgical Sector
SN - 978-989-758-622-4
AU - Gamarra J.
AU - Sandoval Tirado J.
AU - Flores-Perez A.
PY - 2022
SP - 812
EP - 817
DO - 10.5220/0012056100003612
PB - SciTePress