Figure 10 shown surface micro topography with
6000 x zoom from variable pulse on time 6us and
open voltage 105V, visible presence of micro-crack
on surface. It impact of double spark, it make spark
penetrate twice simultaneously, followed by flushing.
These event like quenching. From this image deep
crater visible.
Figure 11: Micro crack visible on 6000x scale.
4 CONCLUSIONS
On wire-EDM machining, variable pulse on-time set
frequency from cutting phase. Open voltage variable
set value energy consumption during cutting process.
On micro scale high pulse on-time increasing number
of pockmark and crater, high open voltage increasing
size of pockmark and crater. Number and size of
pockmark and crate influencing surface micro
topography on work piece. Profile of micro
topography influencing surface roughness of work
piece on macro scale. Surface roughness parameters
are widely used to identify surface characteristics.
Because the surface roughness value is more sensitive
detecting changes that occur in machining process.
Thus, if there are signs of increasing surface
roughness then quick taking prevention. The results
of statistical analysis of experimental data show that
surface roughness increases with increasing Pulse on
Time then Open Voltage value.
ACKNOWLEDGEMENTS
Authors wishing to acknowledge to DIPA Faculty of
Engineering University of Trunojoyo Madura 2020 to
fouding this article publication.
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