was 2.5% in April 2019. However, there was a
contraction 66.6% in production during April 2020
because of Covid19. IIP gradually improved in the
subsequent months while the growth rate remained
negative. The impact was seen more in labor intensive
industries which are majorly micro and small in size
like metal, rubber, textile etc. As a result, in order to
sustain and grow during this period, organizations
have had to incorporate various strategies.
The covid story and strategies adopted. In
December 2019, a mysterious pneumonia outbreak
was reported in Wuhan, Hubei, China. By February
2020, a total of 28,276 confirmed cases with 565
deaths globally were documented by WHO,
involving at least 25 countries and was named 2019
novel coronavirus. (Source-WHO report).
Due to this growing number of Covid cases and
casualty globally, most countries started imposing
restrictions. On 24
th
March 2020, complete
nationwide lockdown was announced in India for a
period of 21 days which was later extended in phases
upto 31
st
May 2020. Post this, India entered the
‘Unlock Phase’ where the lockdown and restrictions
were slowly being lifted in a phased manner. During
this period, factories were shut, demand was at an all-
time low, people were scared and the focus had
shifted to essential and healthcare products and
services.
During the period of lockdown, Mr. Saigal faced a
number of challenges, as there were a number of
financial commitments that he was expected to fulfil
(salaries to staff, rents etc.) without any sources of
revenue. Further, Mr. Saigal realized that the market
started showing a product shift. The footwear
manufacturers saw a huge decline in the demand of
party and outdoor footwear, which directly affected
Mr. Saigal business as these footwear manufacturers
were the focus customer group of his company’s
manufactured rubber sheets. However, during this
period, Hawai slippers were in high demand in the
market. In the scenario, he decided to start
manufacturing Hawai slippers along with his usual
business of making rubber sole sheets for footwear,
to take advantage of the changing trends of the market
and to survive.
The manufacturing of the Hawai slippers were to take
place in the existing factory itself and the existing
staff were going to be absorbed in the manufacturing
of this product. However, for manufacturing Hawaii
slippers, certain activities had to be added in the
production process. For example, to manufacture
rubber sheets, melting and binding of rubber granules
is carried out followed by pressing and packaging the
rubber sheets. Whereas, for the manufacturing of
Hawai slippers, additional steps of pressing, printing,
strapping has to be carried out post the pressing and
before packaging of the products.
For the same, Mr. Saigal had to carry out a number of
activities in order to get the organization ready to
undertake the production of Hawai slippers. Firstly,
Mr. Saigal had to acquire the required knowledge to
manufacture slippers through trial error,
experimentation, talking to peers etc. Once he was
confident, he procured molds and dyes for
manufacturing the final product for which he
approached dealers in Ludhiana. Then staff had to be
trained to work at different temperatures and follow a
different procedure in addition to the rubber sheet
manufacturing process.
However, Mr. Saigal faced certain challenges in the
production of Hawai slippers. Initially, when plain
rubber sheets were manufactured, the Hydraulic Press
could be easily used as the rubber sheets that were
being manufactured were of a single quality and
colour. However, while producing slippers, sheets of
different colors, sizes, quality had to be integrated
together which required additional synergy to be
maintained between different compounds that have to
be pressed against each other. Further, since initially
the rubber sheets were part of the input, quality
standards for the same were not as stringent as when
it came to the quality standards and checks for the
slippers (finished products). Another issue with the
manufacturing of Hawai slippers is that it is
comparatively a more labor-intensive process than
manufacturing rubber sheets.
Once the manufacturing had started, the next step that
came their way was of product testing. For product
testing, Mr. Saigal decided to distribute samples of
his product to the family of his staff and encouraged
them to wear. Feedback was taken in order to
understand the shortcomings of the product in order
to make improvements in the same.
The shift from B2B to B2C market led to a change in
the marketing approach of the company. Previously,
the rubber sheets were sold with the help of dealer
networks to manufacturers. However, as Hawai
slippers are finished products, Mr. Saigal had to
directly connect with distributor and retailers. While
trying to tap into the urban markets, he realized that
brands like Roopani, Bata, Relaxo, Lakhani etc.
already have a very big market share in the urban
market and the existing urban retailers were hesitant
in promoting and selling an unbranded product.
Further, these brands could not compete with the
brand name, variety, and the margins offered by the
existing players to the retailers and customers. Hence,