Progressive Hybrid Stamping Tool Development on Automotive Components Stay Headlight Material SPC270C

Aida Mahmudah, Metha Islameka, Rofan Romansyah, Sigit Permana

2022

Abstract

Stay headlight component is a product that requires several stages in its manufacture. The production process used one compound tool and one group tool mounted on two different press machines. Progressive hybrid tools can be used to reduce the number of operators, press machines, and speed up processing times. A progressive hybrid tool is a stamping tool used to produce components from sheet metal materials. In progressive hybrid tools, the combined process consisting of cutting and forming processes occurs continuously. In this study, the initial development of a progressive hybrid tool was carried out to produce a stay headlight component that functions as a vehicle headlight holder. The material used is SPC270C, with a thickness of 1.6 mm. The design method used is VDI 2222 (Verein Deutsche Ingenieure 2222), which consists of 4 main stages: planning, conceptualising, designing, and finishing. This early-stage development results in a progressive hybrid tool design consisting of 11 process stations with a material efficiency of 57.6%. The tool’s dimensions are 845 mm long, 640 mm wide, and 370 mm high. The total force required on this tool is 64.86 tons.

Paper Citation

in Harvard Style

Mahmudah A., Islameka M., Romansyah R. and Permana S. (2022). Progressive Hybrid Stamping Tool Development on Automotive Components Stay Headlight Material SPC270C. In Proceedings of the 5th International Conference on Applied Science and Technology on Engineering Science - Volume 1: iCAST-ES; ISBN 978-989-758-619-4, SciTePress, pages 375-380. DOI: 10.5220/0011806400003575

in Bibtex Style

@conference{icast-es22,
author={Aida Mahmudah and Metha Islameka and Rofan Romansyah and Sigit Permana},
title={Progressive Hybrid Stamping Tool Development on Automotive Components Stay Headlight Material SPC270C},
booktitle={Proceedings of the 5th International Conference on Applied Science and Technology on Engineering Science - Volume 1: iCAST-ES},
year={2022},
pages={375-380},
publisher={SciTePress},
organization={INSTICC},
doi={10.5220/0011806400003575},
isbn={978-989-758-619-4},
}

in EndNote Style

TY - CONF

JO - Proceedings of the 5th International Conference on Applied Science and Technology on Engineering Science - Volume 1: iCAST-ES
TI - Progressive Hybrid Stamping Tool Development on Automotive Components Stay Headlight Material SPC270C
SN - 978-989-758-619-4
AU - Mahmudah A.
AU - Islameka M.
AU - Romansyah R.
AU - Permana S.
PY - 2022
SP - 375
EP - 380
DO - 10.5220/0011806400003575
PB - SciTePress